DOWNLOAD LG 55LS645H (CHASSIS:LB2AW) Service Manual ↓ Size: 6.95 MB | Pages: 60 in PDF or view online for FREE

Model
55LS645H (CHASSIS:LB2AW)
Pages
60
Size
6.95 MB
Type
PDF
Document
Service Manual
Brand
Device
TV / LCD
File
55ls645h-chassis-lb2aw.pdf
Date

LG 55LS645H (CHASSIS:LB2AW) Service Manual ▷ View online

- 13 -
4.6. HI-POT Test
4.6.1. HI-POT auto-check preparation
- Check the POWER cable and SIGNAL cable insertion condition
4.6.2. HI-POT auto-check
(1)  Pallet moves in the station. (POWER CORD / AV CORD is 
tightly inserted)
(2) Connect the AV JACK Tester.
(3) Controller (GWS103-4) on.
(4) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
-  If Test is passed, GOOD Lamp on and move to next proc-
ess automatically.
4.6.3. Checkpoint
(1) Test voltage
- Touchable Metal : 3 KV / min at 100 mA
- SIGNAL : 3 KV / min at 100 mA
(2) TEST time: 1 second. (case : mass production )
(3) TEST POINT
- Touchable Metal => LIVE & NEUTRAL : Touchable Metal.
- SIGNAL => LIVE & NEUTRAL : SIGNAL.
5. Model name & Serial number D/L
▪ Press "Power on" key of service remote control.
(Baud rate : 115200 bps)
▪ Connect RS232 Signal Cable to RS-232 Jack.
▪ Write Serial number by use RS-232.
▪  Must check the serial number at the Diagnostics of SET UP 
menu. (Refer to below)
5.1. Signal Table
CMD : A0h
LENGTH : 85~94h (1~16 bytes)
ADH : EEPROM Sub Address high (00~1F)
ADL : EEPROM Sub Address low (00~FF)
Data : Write data
CS : CMD + LENGTH + ADH + ADL + Data_1 +...+ Data_n
Delay : 20ms
5.2. Comand Set
* Description
FOS Default write : <7mode data> write
Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0, 
Phase
Data write :  Model Name and Serial Number write in EEPROM,.
5.3. Method & notice
(1) Serial number D/L is using of scan equipment.
(2)  Setting  of  scan  equipment  operated  by  Manufacturing 
Technology Group.
(3)  Serial number D/L must be conformed when it is produced 
in production line, because serial number D/L is mandatory 
by D-book 4.0.
* Manual Download(Model Name and Serial Number)
If  the  TV  set  is  downloaded  by  OTA  or  Service  man, 
sometimes  model  name  or  serial  number  is  initialized.(Not 
always)
There  is  impossible  to  download  by  bar  code  scan,  so  It 
need Manual download.
1) Press the "Instart" key of Adjustment remote control.
2) Go to the menu "5.Model Number D/L" like below photo.
3)  Input  the  Factory  model  name  or  Serial  number  like 
photo.
4)  Check  the  model  name  Instart  menu.  →  Factory  name 
displayed. (ex 42LD450-ZA)
5)  Check  the  Diagnostics.(DTV  country  only)  →  Buyer 
model displayed.(ex 42LD450)
CMD
LENGTH
ADH
ADL
DATA_1
. . .
Data_n
CS
DELAY
Adjust mode
CMD(hex)
LENGTH(hex)
Description
EEPROM WRITE
A0h
84h+n
n-bytes Write (n = 1~16)
- 14 -
6. Check Commercial features
6.1. External SPK Out and Volume control
(1)  Connect external speaker to speaker out port with phone 
jack on TV side as below.
(2)  Check  the  Max.  speaker  output  is  1W  or  not.  Sine  wave 
with 1KHz will be displayed.
(3)  Press Vol. control button up/down in turns and check the 
waveform of Oscilloscope.
6.2. IR Out and DC Power Outlet(5V/12V)
6.2.1. In using Commercial Check Jig
(1)  Connect  JIG  for  inspection  to  RS-232C  port  on  TV  as 
below.
DC 5V Power must be supplied to JIG through AC Power 
Adapter at 3. 
(2)  Enter  the  Configuration  Setup  mode  in  pressing  Remote 
control keys.
The method to enter Configuration Setup mode : IN-START 
→ MENU → Configuration Setup → OK
1)  Select 5V DC Power Outlet and change the setting : No 
→ Yes. After that, check LED color in JIG.
2)  After checking 5V DC Power Outlet, change the setting : 
Yes → No.
3)  Please  check  12V  DC  Power  Outlet  in  the  same 
procedure. 
(3) Check the LED for IR-Out inspection.
* Please refer to the criteria of Judgement.
6.2.2. In using Mini check Jig
(1)  Connect  JIG  for  inspection  to  RS-232C  port  on  TV  as 
below.
(2)  Enter  the  Configuration  Setup  mode  in  pressing  Remote 
control keys.
The method to enter Configuration Setup mode
: IN-START → MENU → Configuration Setup → OK
1)  Select 5V DC Power Outlet and change the setting : No 
→ Yes. After that, check LED color in JIG.
2)  After checking 5V DC Power Outlet, change the setting : 
Yes → No.
3)  Please  check  12V  DC  Power  Outlet  in  the  same 
procedure. 
(3) Check the LED for IR-Out inspection.
* Please refer to the criteria of Judgement.  
6.3. LED Clock
Check front LED Clock in Power on mode
Vol. control for External SPK
External SPK
Button of Vol. control 
Waveform of Oscilloscope 
UP(+) 
 
DOWN(-)
Recommended Input Signal
: RF, 1kHz, Sine wave
- 15 -
F
-S
C
AR
T
IF
_N
/P
_M
S
TA
R
D
D
R
(1
G
B)
IC
12
01
NAND Flas
h
Digital am
p
(N
T
P7
00
0)
SC1  CVBS/B/G/B/FB_IN
I2
S
T uner 
-
PCM_A[0:7]
T
U
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V
BS
P
C
M
_A
[0
:7
]
D
D
R
(1
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IC
12
02
B
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M
DQ
[0
:1
6]
AOZ1073AIL-
3
USB Powe
r
USB Power
S
C
1_
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N
, E
_A
M
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UD
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,A
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/R
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C
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P_
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, P
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Head Phon
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SPDI
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HP_L/ROUT
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CI_ADDR[0:7
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AUDIO IN
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C
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X/
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X
H
P
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1/
2,
 H
D
M
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I 1
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/3
T
M
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S
[0
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at
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lo
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 (+
/-))
USB_DM/DP
E
E
P
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M
E
E
P
R
O
M
CAT24WC08W
I2
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LV
DS
 (8
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t)
HDMI 1/2/
3
M
P
23
05
D
C
/D
C
 C
on
v.
(1
2V
 to
 5V
)
M
P
50
00
5V
12
V
Power SW (12V On/Off)
NEC
 M
ic
om
LE
D
 D
riv
er
I2
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 S
W
I2
C
I2
C
I2
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M
S
T_
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/R
X
LE
D
 C
lo
ck
Speaker Ou
t
Audio am
p
(TPA6011A4PWPRG4
)
Speaker Ou
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Contro
l
Up/Dow
n
T
U
_S
IF
Buffer
F
E
_T
S
_D
AT
A[
0]
PKT_DATA[0]
C
I_
TS
_D
AT
A[
0:
7]
R
G
B
C
O
M
PO
NE
NT
F
-
N
AN
D
01
G
W
3B
2C
N
6E
COMP_Y/ /Pr_P
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D
S
U
B_
 R
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/B
H
al
f
N
IM
(C
A
N
)
CI Slot
Bu ffer
TV/DTV_VOUT
A
_T
M
DQ
[0
:1
6]
RS-232C
M
A
X
32
32
C
D
R
D
S
U
B_
H
/V
S
YN
C
M
24
M
01
Serial Flas
h
Fo
r Boot
12
V
uP
D
78
F1
16
4A
(I
C
11
02
)
L/
R
_B
TL
74LVC16244
Pro:Idiom
S7
LR
X
-t
al
24
M
51
P
30
P
M
X
25L
8006
E
M
2I
BLOCK DIAGRAM
- 16 -
A7
A2
A10
900
300
200
400
540
521
530
820
810
910
120
510
310
* Set + Stand * Stand Base + Body
LV
1
EXPLODED VIEW
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These 
parts are identified by       in the Schematic Diagram and EXPLODED VIEW. 
It  is  essential  that  these  special  safety  parts  should  be  replaced  with  the  same  components  as 
recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. 
Do not modify the original design without permission of manufacturer.
IMPORTANT SAFETY NOTICE
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