LG 55LS4500 (CHASSIS:LA25C) Service Manual ▷ View online
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5. Final Assembly Adjustment
5.1. White Balance Adjustment
5.1.1. Overview
5.1.1.1. W/B adj. Objective & How-it-works
(1) Objective: To reduce each Panel’s W/B deviation
(2) How-it-works: When R/G/B gain in the OSD is at 192, it
means the panel is at its Full Dynamic Range. In order to
prevent saturation of Full Dynamic range and data, one of
R/G/B is fixed at 192, and the other two is lowered to find
the desired value.
(3) Adj. condition: normal temperature
- Surrounding Temperature: 25±5 °C
- Warm-up time: About 5 Min
- Surrounding Humidity: 20% ~ 80%
- Before White balance adjustment, Keep power on status,
don’t power off
5.1.1.2. Adj. condition and cautionary items
(1) Lighting condition in surrounding area surrounding lighting
should be lower 10 lux. Try to isolate adj. area into dark
surrounding.
(2) Probe location: Color Analyzer (CA-210) probe should be
within 10cm and perpendicular of the module surface
(80°~ 100°)
(3) Aging time
- After Aging Start, Keep the Power ON status during 5
Minutes.
- In case of LCD, Back-light on should be checked using no
signal or Full-white pattern.
5.1.2. Equipment
(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED:
CH14)
(2) Adj. Computer (During auto adj., RS-232C protocol is
needed)
(3) Adjust Remocon
(4) Video Signal Generator MSPG-925F 720p/204-Gray
(Model: 217, Pattern: 49)
※
Color Analyzer Matrix should be calibrated using CS-1000
5.1.3. Equipment connection
5.1.4. Adjustment Command (Protocol)
(1) RS-232C Command used during auto-adj.
RS-232C COMMAND
Explanation
CMD
DATA
ID
Wb
00
00
Begin White Balance adj.
Wb
00
ff
End White Balance adj.
(internal pattern disappears )
(2) Adjustment Map
Adj. item
Command
(lower caseASCII)
Data Range
(Hex.)
Default
(Decimal)
CMD1
CMD2
MIN
MAX
Cool
R Gain
j
g
00
C0
172
G Gain
j
h
00
C0
172
B Gain
j
i
00
C0
192
R Cut
64
G Cut
64
B Cut
64
Medium R Gain
j
a
00
C0
192
G Gain
j
b
00
C0
192
B Gain
j
c
00
C0
192
R Cut
64
G Cut
64
B Cut
64
Warm
R Gain
j
d
00
C0
192
G Gain
j
e
00
C0
192
B Gain
j
f
00
C0
172
R Cut
64
G Cut
64
B Cut
64
Color Analyzer
Computer
Pattern Generator
※
Signal Source
Probe
RS-232C
RS-232C
RS-232C
※
If TV internal pattern is used, not needed
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5.1.5. Adjustment method
5.1.5.1 Auto WB calibration
(1) Set TV in ADJ mode using P-ONLY key (or POWER ON
key)
(2) Place optical probe on the center of the display
- It need to check probe condition of zero calibration before
adjustment.
(3) Connect RS-232C Cable
(4) Select mode in ADJ Program and begin a adjustment.
(5) When WB adjustment is completed with OK message,
check adjustment status of pre-set mode (Cool, Medium,
Warm)
(6) Remove probe and RS-232C cable.
▪ W/B Adj. must begin as start command “wb 00 00” , and
finish as end command “wb 00 ff”, and Adj. offset if need
5.1.5.2. Manual adj. method
(1) Set TV in Adj. mode using POWER ON
(2) Zero Calibrate the probe of Color Analyzer, then place it on
the center of LCD module within 10cm of the surface..
(3) Press ADJ key -> EZ adjust using adj. R/C -> 6. White-
Balance then press the cursor to the right (KEY►).
(When KEY(►) is pressed 204 Gray(80IRE) internal pattern
will be displayed)
(4) One of R Gain / G Gain / B Gain should be fixed at 192,
and the rest will be lowered to meet the desired value.
(5) Adj. is performed in COOL, MEDIUM, WARM 3 modes of
color temperature
5.1.6 Reference (White Balance Adj. coordinate and
color temperature)
▪ Luminance: 204 Gray
▪ Standard color coordinate and temperature using CS-1000
(over 26 inch)
Mode
Coordinate
Temp
△
uv
X
Y
Cool
0.269
0.273
13,000K
0.0000
Medium
0.285
0.293
9,300K
0.0000
Warm
0.313
0.329
6,500K
0.0000
▪ Standard color coordinate and temperature using
CA-210(CH 14)
Mode
Coordinate
Temp
△
uv
X
Y
Cool
0.269±0.002
0.273±0.002
13,000K
0.0000
Medium
0.285±0.002
0.293±0.002
9,300K
0.0000
Warm
0.313±0.002
0.329±0.002
6,500K
0.0000
5.2. Option selection per country
5.2.1. Overview
(1) Tool option selection is only done for models in Non-USA
(2) Applied model: LA25C Chassis applied to CANADA and
MEXICO
5.2.2. Country Group selection
(1) Press ADJ key on the Adj. R/C, and then select Country
Group Menu
(2) Depending on destination, select US, then on the lower
Country option, select US, CA, MX.
Selection is done using +, - KEY
(3) Using DFT(Auto)
※
※
PC (for communication through RS-232C) -> UART Baud
rate : 115200 bps
Command : ah 00 00 DATA(Area Number(hexadecimal)
ITEM
DATA(Area Number)
AREA
AREA OPTION1 0
USA
1
CANADA
2
MEXICO
3
COMMERCIAL
5.2.3. Tool Option Inspection
▪ Press Adj. key on the Adj. R/C, then select Tool option
Model
Tool 1
Tool 2
Tool 3
Tool 4
42CS530-UB
LGD
01028
04354
45120
42CS560-UE
LGD
01028
08450
45120
42CS560-UE
AUO
09216
08450
45120
37CS560-UE
LGD
00772
08450
45120
32CS560-UE
LGD
00516
08450
45120
32CS560-UE
AUO
08704
08450
45120
32CS460-UC
32CS461-UA
LGD
00512
00258
45120
32CS460-UC
32CS461-UA
AUO
08704
00258
45120
26CS460-UA
LGD
00257
00258
45120
32LS3400-UA
LGD
545
12546
45128
42LS3400-UA
LGD
1057
12546
45128
22LS3500-UD
CMI
4113
12546
45128
26LS3500-UD
LGD
273
12546
45128
32LS3500-UD
AUO
8722
12546
45128
32LS3500-UD
LGD
● Tool option can be reconstructed by Software
5.3. Ship-out mode check (In-stop)
- After final inspection, press In-Stop key of the Adj. R/C and
check that the unit goes to Stand-by mode
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6. GND and HI-POT Test
6.1. GND & HI-POT auto-check preparation
(1) Check the POWER CABLE and SIGNAL CABE insertion
condition
6.2. GND & HI-POT auto-check
(1) Pallet moves in the station. (POWER CORD / AV CORD is
tightly inserted)
(2) Connect the AV JACK Tester.
(3) Controller (GWS103-4) on.
(4) GND Test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, execute next process (Hi-pot test).
(Remove A/V CORD from A/V JACK BOX)
(5) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next process
automatically.
6.3. Checkpoint
(1) Test voltage
- GND: 1.5KV/min at 100mA
- SIGNAL: 3KV/min at 100mA
(2) TEST time: 1 second
(3) TEST POINT
- GND Test = POWER CORD GND and SIGNAL CABLE GND.
- Hi-pot Test = POWER CORD GND and LIVE & NEUTRAL.
(4) LEAKAGE CURRENT: At 0.5mArms
7. AUDIO output check
7.1. Audio input condition
(1) RF input: Mono, 1KHz sine wave signal, 100% Modulation
(2) CVBS, Component: 1KHz sine wave signal (0.4Vrms)
(3) RGB PC: 1KHz sine wave signal (0.7Vrms)
7.2. Specification
No
Item
Min
Typ
Max
Unit
Remark
1
Audio
practical
max Output,
L/R
practical
max Output,
L/R
9.0
8.5
8.5
10.0
8.9
12.0
9.9
W
Vrms
(1) Measurement
condition
- EQ/AVL/Clear
Voice: Off
(2) Speaker (8Ω
Impedance)
8. EYE-Q TEST
Step 1) Turn on the TV..
Step 2) Press 'EYE button' on the adjustment remote-
controller.
Step 3) Cover 'Eye Q sensor' on the front of set with your
hands, hold it for 6 seconds.
Step 4) Check "the Sensor Data" on the screen, make certain
that Data is below 10. If Data isn’t below 10 in 6
seconds, Eye Q sensor would be bad. You should
change Eye Q sensor.
Step 5) Uncover your hands from Eye Q sensor, hold it for 6
seconds.
Step 6) Check "Back Light(xxx)" on the screen, check data
increase . You should change Eye Q sensor.
<Step 2>
<Step 5>
<Step 6>
<Step 3>
<Step 4>
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9. USB S/W Download
(optional, Service only)
(1) Put the USB Stick to the USB socket
(2) Automatically detecting update file in USB Stick
- If your downloaded program version in USB Stick is lower
than that of TV set, it didn’t work. Otherwise USB data is
automatically detected.
(3) Show the message “Copying files from memory”
(4) Updating is staring.
(5) Updating Completed, The TV will restart automatically
(6) If your TV is turned on, check your updated version and
Tool option.
* If downloading version is more high than your TV have, TV
can lost all channel data. In this case, you have to channel
recover. If all channel data is cleared, you didn’t have a DTV/
ATV test on production line.
* After downloading, TOOL OPTION setting is needed again.
(1) Push "IN-START" key in service remote controller.
(2) Select "Tool Option 1" and Push “OK” button.
(3) Punch in the number. (Each model has their number.)
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