DOWNLOAD LG 55LM6400 / 55LM6410 / 55LM641Y (CHASSIS:LB22E) Service Manual ↓ Size: 8.27 MB | Pages: 78 in PDF or view online for FREE

Model
55LM6400 55LM6410 55LM641Y (CHASSIS:LB22E)
Pages
78
Size
8.27 MB
Type
PDF
Document
Service Manual
Brand
Device
TV / LCD
File
55lm6400-55lm6410-55lm641y-chassis-lb22e.pdf
Date

LG 55LM6400 / 55LM6410 / 55LM641Y (CHASSIS:LB22E) Service Manual ▷ View online

- 11 -
4. Total Assembly line process
4.1. Adjustment Preparation
▪ W/B Equipment condition
CA210
: CCFL/EEFL -> CH9, Test signal: Inner pattern(80IRE)
  LED -> CH14, Test signal: Inner pattern(80IRE)
▪  Above 5 minutes H/run in the inner pattern. ("power on" key 
of Adjustment remote control)(Only EEFL)
* White Balance table.
▪  Edge  LED  module  change  color  coordinate  because  of 
aging time 
▪  Apply  under  the  color  coordinate  table,  for  compensated 
aging time
*  Connecting picture of the measuring instrument
(On Automatic control)
Inside PATTERN is used when W/B is controlled. Connect to 
auto controller or push Adjustment R/C POWER ON -> Enter 
the mode of White-Balance, the pattern will come out.
* Auto-control interface and directions
(1)  Adjust in the place where the influx of light like floodlight 
around is blocked. (Illumination is less than 10 lux).
(2)  Adhere closely the Color analyzer(CA210) to the module 
less than 10 cm distance, keep it with the surface of the 
Module and Color analyzer's prove vertically.(80° ~ 100°).
(3) Aging time
-  After aging start, keep the power on (no suspension of 
power supply) and heat-run over 5 minutes.
-  Using 'no signal' or 'POWER ONLY' or the others, check 
the back light on.
▪ Auto adjustment Map(RS-232C)
RS-232C COMMAND
[CMD  ID  DATA]
  Wb 
00  00 
White Balance Start
  Wb 
00  ff 
White Balance End
<Caution>
Color Temperature : COOL, Medium, Warm. 
One of R Gain/G Gain/ B Gain should be kept on 0xC0, and 
adjust  other  two  lower  than  C0.(When  R/G/B  Gain  are  all 
C0, it is the FULL Dynamic Range of Module)
* Manual W/B process using adjust Remote control.
▪ After enter Service Mode by pushing "ADJ" key,
▪  Enter  White  Balance  by  pushing  "►"  key  at  "9.  White 
Balance".
 
*  After you finished all adjustments, Press "In-start" key and 
compare Tool option and Area option value with its BOM, if 
it  is  correctly  same  then  unplug  the AC  cable.  If  it  is  not 
same, then correct it same with BOM and unplug AC cable.
For correct it to the model's module from factory Jig model.
*  Push  the  “IN  STOP"  key  after  completing  the  function 
inspection. And  Mechanical  Power  Switch  must  be  set 
“ON”. 
Full White Pattern
CA-210
COLOR
ANALYZER
TYPE : CA-210
RS-232C Communication
Cool
13,000 K X=0.269 (±0.002)
Y=0.273 (±0.002)
<Test Signal>
Inner pattern
(204gray, 80IRE)
Medium
9,300 K X=0.285 (±0.002)
Y=0.293 (±0.002)
Warm
6,500 K X=0.313 (±0.002)
Y=0.329 (±0.002)
GP4
Aging 
time
(Min)
Cool
Medium
Warm
X
y
x
y
x
y
269
273
285
293
313
329
1
0-2
280
287
296
307
320
337
2
3-5
279
285
295
305
319
335
3
6-9
277
284
293
304
317
334
4
10-19
276
283
292
303
316
333
5
20-35
274
280
290
300
314
330
6
36-49
272
277
288
297
312
327
7
50-79
271
275
287
295
311
325
8
80-119
270
274
286
294
310
324
9
Over 120
269
273
285
293
309
323
RS-232C COMMAND
[CMD ID DATA]
MIN
CENTER
(DEFAULT)
MAX
Cool
Mid
Warm
Cool Mid Warm
R Gain jg
Ja
jd
00
172
192 192
192
G Gain jh
Jb
je
00
172
192 192
192
B Gain ji
Jc
jf
00
192
192 172
192
R Cut
64
64
64
128
G Cut
64
64
64
128
B Cut
64
64
64
128
- 12 -
4.2. DPM operation confirmation
(Only Apply for MNT Model)
Check if Power LED Color and Power Consumption operate 
as standard. 
■ Set Input to RGB and connect D-sub cable to set
■ Measurement Condition: (100~240V@ 50/60Hz)
■ Confirm DPM operation at the state of screen without Signal
4.3. DDC EDID Write (RGB 128Byte )
■ Connect D-sub Signal Cable to D-Sub Jack.
■  Write  EDID  DATA  to  EEPROM(24C02)  by  using 
DDC2B protocol.
■ Check whether written EDID data is correct or not.
*  For  SVC  main Assembly,  EDID  have  to  be  downloaded  to 
Insert Process in advance.
4.4. DDC EDID Write (HDMI 256Byte)
■ Connect HDMI Signal Cable to HDMI Jack.
■  Write  EDID  DATA  to  EEPROM(24C02)  by  using  DDC2B 
protocol.
■ Check whether written EDID data is correct or not.
*  For  SVC  main Assembly,  EDID  have  to  be  downloaded  to 
Insert Process in advance.
4.5. EDID DATA
1) All Data : HEXA Value
2) Changeable Data :
    *: Serial No : Controlled / Data:01
    **: Month : Controlled / Data:00
    ***: Year : Controlled
    ****: Check sum
4.5.1. Auto Download
■  When you turn on the TV, EDID will set automatically._Not 
operate 
<Caution> 
Never connect HDMI & D-sub Cable when EDID downloaded.
■ Edid data and Model option download (RS232)
4.5.2. Manual Download
<Caution>
1) Use the proper signal cable for EDID Download
     - Analog EDID : Pin3 exists
     - Digital EDID : Pin3 exists
2) Never connect HDMI & D-sub Cable at the same time.
3) Use the proper cables below for EDID Writing.
4)  Download  HDMI1,  HDMI2  separately  because  HDMI1  is 
different from HDMI2.
(1) 3D FHD RGB EDID data (xvYCC : OFF)
(2) 3D FHD RGB EDID data (xvYCC : OFF)
NO
Item
CMD 1 CMD 2
Data 0
Enter
download Mode
Download 
‘Mode In’
A
A
0
0
When transfer the  ‘Mode In’, 
Carry the command.
EDID data and
Model option 
download
ADC 
Adjust
A
E
00 10 Automatically adjustment
(The use of a internal pattern)
For Analog
For HDMI EDID
D-sub to D-sub
DVI-D to HDMI or HDMI to HDMI
No.
Item
Condition
Hex Data
1
Manufacturer ID
GSM
1E6D
2
Version
Digital : 1
01
3
Revision
Digital : 3
03
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 00
FF
FF
FF
FF
FF
FF
00
1E
6D
a
b
0x01
c
01
03
68
A0
5A
78
0A
EE
91
A3
54
4C
99
26
0x02 0F
50
54
A1
08
00
31
40
45
40
61
40
71
40
81
80
0x03 01
01
01
01
01
01
02
3A
80
18
71
38
2D
40
58
2C
0x04 45
00
A0
5A
00
00
00
1E
66
21
50
B0
51
00
1B
30
0x05 40
70
36
00
A0
5A
00
00
00
1E
00
00
00
FD
00
3A
0x06 3E
1E
53
10
00
0A
20
20
20
20
20
20
d
0x07
d
00
e3
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 00
FF
FF
FF
FF
FF
FF
00
1E
6D
a
b
0x01
c
01
03
80
A0
5A
78
0A
EE
91
A3
54
4C
99
26
0x02 0F
50
54
A1
08
00
31
40
45
40
61
40
71
40
81
80
0x03 01
01
01
01
01
01
02
3A
80
18
71
38
2D
40
58
2C
0x04 45
00
A0
5A
00
00
00
1E
66
21
50
B0
51
00
1B
30
0x05 40
70
36
00
A0
5A
00
00
00
1E
00
00
00
FD
00
3A
0x06 3E
1E
53
10
00
0A
20
20
20
20
20
20
d
0x07
d
01
e1
0x00 02
03
37
F1
4E
10
9F
04
13
05
14
03
02
12
20
21
0x01 22
15
01
26
15
07
50
09
57
07
f
0x02
f
0x03
f
E3
05
03
01
02
3A
80
18
71
38
2D
40
58
0x04 2C
45
00
A0
5A
00
00
00
1E
01
1D
80
18
71
1C
16
0x05 20
58
2C
25
00
A0
5A
00
00
00
9E
01
1D
00
72
51
0x06 D0
1E
20
6E
28
55
00
A0
5A
00
00
00
1E
00
00
00
0x07 00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
e2
- 13 -
(3) Detail EDID Options are below
a. Product ID
b. Serial No: Controlled on production line.
c. Month, Year: Controlled on production line:
ex) Week : '01' -> '01'
Year : '2012' -> '16' fix
d. Model Name(Hex):
cf) TV set’s model name in EDID data is below. 
e. Checksum: Changeable by total EDID data.
f. Vendor Specific(HDMI)
- 3D FHD model (3D_xvYCC_OFF & 3D_xvYCC_ON)
4.6. Model name & Serial number D/L
▪ Press "Power on" key of service remote control.
(Baud rate : 115200 bps)
▪ Connect RS232 Signal Cable to RS-232 Jack.
▪ Write Serial number by use RS-232.
▪ Must check the serial number at the Product/Service info..
(menu key → red key → select product/Service info)
4.6.1. Signal Table
CMD : A0h
LENGTH : 85~94h (1~16 bytes)
ADH : EEPROM Sub Address high (00~1F)
ADL : EEPROM Sub Address low (00~FF)
Data : Write data
CS : CMD + LENGTH + ADH + ADL + Data_1 +...+ Data_n
Delay : 20ms
4.6.2. Comand Set
* Description
FOS Default write : <7mode data> write
Vtotal,  V_Frequency,  Sync_Polarity,  Htotal,  Hstart,  Vstart,  0, 
Phase
Data write : Model Name and Serial Number write in EEPROM,.
4.6.3. Method & notice
(1) Serial number D/L is using of scan equipment.
(2)  Setting  of  scan  equipment  operated  by  Manufacturing 
Technology Group.
(3)  Serial number D/L must be conformed when it is produced in 
production  line,  because  serial  number  D/L  is  mandatory  by 
D-book 4.0.
* Manual Download(Model Name and Serial Number)
If the TV set is downloaded by OTA or Service man, sometimes 
model name or serial number is initialized.(Not always)
There is impossible to download by bar code scan, so It need 
Manual download.
1) Press the "Instart" key of Adjustment remote control.
2) Go to the menu "7.Model Number D/L" like below photo.
3)  Input the Factory model name or Serial number like photo.
4)  Check the model name Instart menu. → Factory name displayed.
5)  Check  the  Product/Service  info..(Menu  Key  →  Support  → 
Select Product/Service Info.) → Buyer model displayed.
4.7. Local Dimming Function Check
Step 1)  Turn on TV and push the "Tilt" Key on Remote control 
in Power Only Mode.
Step 2)  At  the  Local  Dimming  mode,  module  Edge  Backlight 
moving right to left Back light of IOP module moving 
Step 3) confirm the Local Dimming mode
Step 4) Press "exit" Key
HEX
EDID Table
DDC Function
0001
01 00
Analog/Digital
MODEL NAME
MODEL NAME(HEX)
LG TV
00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 (LG TV)
3D FHD Model
e1
e2
e3
HDMI1
43
15
X
HDMI2
43
05
X
HDMI3
43
F5
X
HDMI4
43
E5
X
RGB
X
X
5C
Input
Model name(HEX)
HDMI1 78 03 0C 00 10 00 B8 2D 20 C0 0E 01 4F 3F FC 08 10 18 10 06 10 16 10 28 10
HDMI2 78 03 0C 00 20 00 B8 2D 20 C0 0E 01 4F 3F FC 08 10 18 10 06 10 16 10 28 10
HDMI3 78 03 0C 00 30 00 B8 2D 20 C0 0E 01 4F 3F FC 08 10 18 10 06 10 16 10 28 10
HDMI4 78 03 0C 00 40 00 B8 2D 20 C0 0E 01 4F 3F FC 08 10 18 10 06 10 16 10 28 10
CMD LENGTH
ADH
ADL DATA_1 . . . Data_n
CS
DELAY
Adjust mode
CMD(hex)
LENGTH(hex)
Description
EEPROM WRITE
A0h
84h+n
n-bytes Write (n = 1~16)
Local Dimming Demo
(Edge LED Model)
- 14 -
4.8. 3D function test
(Pattern Generator MSHG-600, MSPG-6100[Support HDMI1.4])
* HDMI mode No. 872 , pattern No.83
(1)  Please input 3D test pattern like below.
(2) When 3D OSD appear automatically, then select OK key.
(3) Don't wear a 3D Glasses, check the picture like below.
4.9. Wi-Fi Test
Step 1) Turn on TV.
Step 2) Select Network Connection option in Network Menu.
Step 3) Select Start Connection button in Network Connection.
Step 4)  If the system finds any AP like blow PIC, it is working 
well.
4.10. Magic Motion Remote control test
(1)  Equipment  :  RF  Remote  control  for  test,  IR-KEY-Code 
Remote control for test
(2)  You  must  confirm  the  battery  power  of  RF-Remote  control 
before test(recommend that change the battery per every lot)
(3) Sequence (test)
1)  if  you  select  the  "Start(OK)"  key  on  the Adjustment 
remote control, you can pairing with the TV SET.
2)  You can check the cursor on the TV Screen, when select 
the "OK" key on the Adjustment remote control.
3)  You must remove the pairing with the TV Set by select 
"OK" key + "Mute" key on the Adjustment remote control.
4.11. Outgoing condition Configuration
■  When  pressing  IN-STOP  key  by  Service  remote  control,  Red 
LED  are  blinked  alternatively. And  then  automatically  turn  off. 
(Must not AC power OFF during blinking)
Page of 78
Display

Click on the first or last page to see other 55LM6400 / 55LM6410 / 55LM641Y (CHASSIS:LB22E) service manuals if exist.