LG 47LM6400 / 47LM6410 / 47LM641Y (CHASSIS:LB22E) Service Manual ▷ View online
- 9 -
ADJUSTMENT INSTRUCTION
1. Application Range
This specification sheet is applied to all of the LED LCD TV
with LB22E chassis.
2. Designation
(1) The adjustment is according to the order which is
designated and which must be followed, according to the
plan which can be changed only on agreeing.
(2) Power adjustment : Free Voltage.
(3) Magnetic Field Condition: Nil.
(4) Input signal Unit: Product Specification Standard.
(5) Reserve after operation: Above 5 Minutes (Heat Run)
Temperature : at 25 °C ± 5 °C
Relative humidity : 65 ± 10 %
Input voltage : 220 V, 60 Hz
In case of keeping module is in the circumstance of 0 °C, it
should be placed in the circumstance of above 15 °C for 2
hours
In case of keeping module is in the circumstance of below -20
°C, it should be placed in the circumstance of above 15 °C for
3 hours.
(6) Adjustment equipments: Color Analyzer (CA-210 or CA-110),
DDC Adjustment Jig equipment, Service remote control.
(7) Push the “IN STOP" key - For memory initialization.
3. Main PCB check process
▪ APC - After Manual-Insert, executing APC
* Boot file Download
(1) Execute ISP program "Mstar ISP Utility" and then click
"Config" tab.
(2) Set as below, and then click "Auto Detect" and check "OK"
message.
If "Error" is displayed, check connection between computer,
jig, and set.
(3) Click "Read" tab, and then load download file(XXXX.bin)
by clicking "Read"
(4) Click "Connect" tab. If "Can't" is displayed, check connection
between computer, jig, and set.
(5) Click "Auto" tab and set as below.
(6) Click "Run".
(7) After downloading, check "OK" message.
Case1 : Software version up
1. After downloading S/W by USB , TV set will reboot
automatically.
2. Push “In-stop” key.
3. Push “Power on” key.
4. Function inspection
5. After function inspection, Push “In-stop” key.
Case2 : Function check at the assembly line
1. When TV set is entering on the assembly line, Push
“In-stop” key at first.
2. Push “Power on” key for turning it on.
→ If you push “Power on” key, TV set will recover
channel information by itself.
3. After function inspection, Push “In-stop” key.
(1)
filexxx.bin
(4)
(5)
(6)
(7)...........OK
filexxx.bin
(2)
(3)
Please Check the Speed :
To use speed between
from 200KHz to 400KHz
- 10 -
* USB DOWNLOAD(*.epk file download)
(1) Put the USB Stick to the USB socket.
(2) Automatically detecting update file in USB Stick.
- If your downloaded program version in USB Stick is Low,
it didn't work. But your downloaded version is High, USB
data is automatically detecting.
(3) Show the message "Copying files from memory".
(4) Updating is starting.
(5) Updating Completed, The TV will restart automatically.
(6) If your TV is turned on, check your updated version and
Tool option. (explain the Tool option, next stage)
* If downloading version is more high than your TV have, TV
can lost all channel data. In this case, you have to channel
recover. if all channel data is cleared, you didn’t have a DTV/
ATV test on production line.
* After downloading, have to adjust Tool Option again.
(1) Push "IN-START" key in service remote control.
(2) Select "Tool Option 1" and push "OK" key.
(3) Punch in the number. (Each model has their number)
3.1. ADC Process
- Enter Service Mode by pushing "ADJ" key,
- Enter ADC mode by pushing "►" key at "8. ADC Calibration".
- There are 2 ways for ADC Calibration.(OTP, External)
On the manufacture line, OTP is used for ADC
Calibration automatically.
Externl mode: Manual ADC Calibration. When OTP mode is
failed, ADC calibration should be “OK” by using
External mode.
3.1.1. OTP mode
(1) Press "ADJ" key on the Adjustment Remote Control, then
select “8. ADC Calibration”. By pressing Enter key, enter
ADC Calibration menu.
(2) Set up the ADC Type to OTP, then Select [Start] button by
pressing Enter key, Component and RGB are Written and
display Success or NG.
3.1.2. External mode
* Equipment: MSPG-925 series Pattern Generator , RS-232C Jig
(1) Input the signal for TV SET by using Pattern Generator
(Model : 225, Pattern No : 65)_1080P
(2) Change the ADC type “External” by using “►”key.
(3) Enter “Start” key.
(4) Check the sign “OK” all of comp/RGB.
- Pattern : Horizontal 100% Color Bar Pattern
- Pattern level : 0.7±0.1 Vp-p
- Image
<Caution> Using "P-ONLY" key of the Adjustment remote
control, power on TV.
* ADC Calibration Protocol (RS232)
Adjust Sequence
▪ aa 00 00 [Enter Adjust Mode]
▪ xb 00 40 [Component1 Input (480i)]
▪ ad 00 10 [Adjust 480i Comp1]
▪ xb 00 60 [RGB Input (1024*768)]
▪ ad 00 10 [Adjust 1024*768 RGB]
▪ aa 00 90 End Adjust mode
* Required equipment : Adjustment remote control.
3.2 Function Check
3.2.1. Check display and sound
■ Check Input and Signal items.
(1) TV
(2) AV (SCART1/SCART2/ CVBS)
(3) COMPONENT (480i)
(4) RGB (PC : 1024 x 768 @ 60hz)
(5) HDMI
(6) PC Audio In
* Display and Sound check is executed by Remote control.
<Caution>
Not to push the "INSTOP" key after completion if the function
inspection.
NO
Item
CMD 1 CMD 2 Data 0
Enter
Adjust MODE
Adjust
‘Mode In’
A
A
0
0
When transfer the ‘Mode In’,
Carry the command.
ADC adjust
ADC Adjust
A
D
1
0
Automatically adjustment
(The use of a internal pattern)
- 11 -
4. Total Assembly line process
4.1. Adjustment Preparation
▪ W/B Equipment condition
CA210
: CCFL/EEFL -> CH9, Test signal: Inner pattern(80IRE)
LED -> CH14, Test signal: Inner pattern(80IRE)
▪ Above 5 minutes H/run in the inner pattern. ("power on" key
of Adjustment remote control)(Only EEFL)
* White Balance table.
▪ Edge LED module change color coordinate because of
aging time
▪ Apply under the color coordinate table, for compensated
aging time
* Connecting picture of the measuring instrument
(On Automatic control)
Inside PATTERN is used when W/B is controlled. Connect to
auto controller or push Adjustment R/C POWER ON -> Enter
the mode of White-Balance, the pattern will come out.
* Auto-control interface and directions
(1) Adjust in the place where the influx of light like floodlight
around is blocked. (Illumination is less than 10 lux).
(2) Adhere closely the Color analyzer(CA210) to the module
less than 10 cm distance, keep it with the surface of the
Module and Color analyzer's prove vertically.(80° ~ 100°).
(3) Aging time
- After aging start, keep the power on (no suspension of
power supply) and heat-run over 5 minutes.
- Using 'no signal' or 'POWER ONLY' or the others, check
the back light on.
▪ Auto adjustment Map(RS-232C)
RS-232C COMMAND
[CMD ID DATA]
Wb
00 00
White Balance Start
Wb
00 ff
White Balance End
<Caution>
Color Temperature : COOL, Medium, Warm.
One of R Gain/G Gain/ B Gain should be kept on 0xC0, and
adjust other two lower than C0.(When R/G/B Gain are all
C0, it is the FULL Dynamic Range of Module)
* Manual W/B process using adjust Remote control.
▪ After enter Service Mode by pushing "ADJ" key,
▪ Enter White Balance by pushing "►" key at "9. White
Balance".
* After you finished all adjustments, Press "In-start" key and
compare Tool option and Area option value with its BOM, if
it is correctly same then unplug the AC cable. If it is not
same, then correct it same with BOM and unplug AC cable.
For correct it to the model's module from factory Jig model.
* Push the “IN STOP" key after completing the function
inspection. And Mechanical Power Switch must be set
“ON”.
Full White Pattern
CA-210
COLOR
ANALYZER
TYPE : CA-210
RS-232C Communication
Cool
13,000 K X=0.269 (±0.002)
Y=0.273 (±0.002)
<Test Signal>
Inner pattern
(204gray, 80IRE)
Inner pattern
(204gray, 80IRE)
Medium
9,300 K X=0.285 (±0.002)
Y=0.293 (±0.002)
Warm
6,500 K X=0.313 (±0.002)
Y=0.329 (±0.002)
GP4
Aging
time
(Min)
Cool
Medium
Warm
X
y
x
y
x
y
269
273
285
293
313
329
1
0-2
280
287
296
307
320
337
2
3-5
279
285
295
305
319
335
3
6-9
277
284
293
304
317
334
4
10-19
276
283
292
303
316
333
5
20-35
274
280
290
300
314
330
6
36-49
272
277
288
297
312
327
7
50-79
271
275
287
295
311
325
8
80-119
270
274
286
294
310
324
9
Over 120
269
273
285
293
309
323
RS-232C COMMAND
[CMD ID DATA]
MIN
CENTER
(DEFAULT)
MAX
Cool
Mid
Warm
Cool Mid Warm
R Gain jg
Ja
jd
00
172
192 192
192
G Gain jh
Jb
je
00
172
192 192
192
B Gain ji
Jc
jf
00
192
192 172
192
R Cut
64
64
64
128
G Cut
64
64
64
128
B Cut
64
64
64
128
- 12 -
4.2. DPM operation confirmation
(Only Apply for MNT Model)
Check if Power LED Color and Power Consumption operate
as standard.
■ Set Input to RGB and connect D-sub cable to set
■ Measurement Condition: (100~240V@ 50/60Hz)
■ Confirm DPM operation at the state of screen without Signal
4.3. DDC EDID Write (RGB 128Byte )
■ Connect D-sub Signal Cable to D-Sub Jack.
■ Write EDID DATA to EEPROM(24C02) by using
DDC2B protocol.
■ Check whether written EDID data is correct or not.
* For SVC main Assembly, EDID have to be downloaded to
Insert Process in advance.
4.4. DDC EDID Write (HDMI 256Byte)
■ Connect HDMI Signal Cable to HDMI Jack.
■ Write EDID DATA to EEPROM(24C02) by using DDC2B
protocol.
■ Check whether written EDID data is correct or not.
* For SVC main Assembly, EDID have to be downloaded to
Insert Process in advance.
4.5. EDID DATA
1) All Data : HEXA Value
2) Changeable Data :
*: Serial No : Controlled / Data:01
**: Month : Controlled / Data:00
***: Year : Controlled
****: Check sum
4.5.1. Auto Download
■ When you turn on the TV, EDID will set automatically._Not
operate
<Caution>
Never connect HDMI & D-sub Cable when EDID downloaded.
■ Edid data and Model option download (RS232)
4.5.2. Manual Download
<Caution>
1) Use the proper signal cable for EDID Download
- Analog EDID : Pin3 exists
- Digital EDID : Pin3 exists
2) Never connect HDMI & D-sub Cable at the same time.
3) Use the proper cables below for EDID Writing.
4) Download HDMI1, HDMI2 separately because HDMI1 is
different from HDMI2.
(1) 3D FHD RGB EDID data (xvYCC : OFF)
(2) 3D FHD RGB EDID data (xvYCC : OFF)
NO
Item
CMD 1 CMD 2
Data 0
Enter
download Mode
Download
‘Mode In’
A
A
0
0
When transfer the ‘Mode In’,
Carry the command.
EDID data and
Model option
download
ADC
Adjust
A
E
00 10 Automatically adjustment
(The use of a internal pattern)
For Analog
For HDMI EDID
D-sub to D-sub
DVI-D to HDMI or HDMI to HDMI
No.
Item
Condition
Hex Data
1
Manufacturer ID
GSM
1E6D
2
Version
Digital : 1
01
3
Revision
Digital : 3
03
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 00
FF
FF
FF
FF
FF
FF
00
1E
6D
a
b
0x01
c
01
03
68
A0
5A
78
0A
EE
91
A3
54
4C
99
26
0x02 0F
50
54
A1
08
00
31
40
45
40
61
40
71
40
81
80
0x03 01
01
01
01
01
01
02
3A
80
18
71
38
2D
40
58
2C
0x04 45
00
A0
5A
00
00
00
1E
66
21
50
B0
51
00
1B
30
0x05 40
70
36
00
A0
5A
00
00
00
1E
00
00
00
FD
00
3A
0x06 3E
1E
53
10
00
0A
20
20
20
20
20
20
d
0x07
d
00
e3
0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F
0x00 00
FF
FF
FF
FF
FF
FF
00
1E
6D
a
b
0x01
c
01
03
80
A0
5A
78
0A
EE
91
A3
54
4C
99
26
0x02 0F
50
54
A1
08
00
31
40
45
40
61
40
71
40
81
80
0x03 01
01
01
01
01
01
02
3A
80
18
71
38
2D
40
58
2C
0x04 45
00
A0
5A
00
00
00
1E
66
21
50
B0
51
00
1B
30
0x05 40
70
36
00
A0
5A
00
00
00
1E
00
00
00
FD
00
3A
0x06 3E
1E
53
10
00
0A
20
20
20
20
20
20
d
0x07
d
01
e1
0x00 02
03
37
F1
4E
10
9F
04
13
05
14
03
02
12
20
21
0x01 22
15
01
26
15
07
50
09
57
07
f
0x02
f
0x03
f
E3
05
03
01
02
3A
80
18
71
38
2D
40
58
0x04 2C
45
00
A0
5A
00
00
00
1E
01
1D
80
18
71
1C
16
0x05 20
58
2C
25
00
A0
5A
00
00
00
9E
01
1D
00
72
51
0x06 D0
1E
20
6E
28
55
00
A0
5A
00
00
00
1E
00
00
00
0x07 00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
e2
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