LG 42LN5400 (CHASSIS:LJ36B) Service Manual ▷ View online
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ADJUSTMENT INSTRUCTION
1. Application
This spec sheet is applied all of the LED TV with LJ36B
chassis
2. Designation
(1) The adjustment is according to the order which is
designated and which must be followed, according to the
plan whic al Unit: Product Specification Standard.
(2) Power adjustment : Free Voltage.
(3) Magnetic Field Condition: Nil.
(4) Input signal Unit: Product Specification Standard.
(5) Reserve after operation: Above 5 Minutes (Heat Run).
Temperature : at 25 ºC±5 ºC
Relative humidity : 65 ± 10%
Input voltage : 100~220V, 50/60Hz
(6) Adjustment equipments : Color Analyzer (CA-210 or
CA-110), SVC remote controller
(7) Push The “IN STOP KEY” – For memory initialization.
3. Main PCB check process
* APC – After Manual-Insert, executing APC
* Boot file Download
(1) Execute ISP program “Mstar ISP Utility” and then click
“Config” tab.
(2) Set as below, and then click “Auto Detect” and check “OK”
message.
If “Error” is displayed, Check connection between
computer, jig, and set.
(3) Click “Read” tab, and then load download file (XXXX.bin)
by clicking “Read”
(4) Click “Connect” tab. If “Can’t ” is displayed, Check
connection between computer, jig, and set.
(5) Click “Auto” tab and set as below.
(6) Click “Run”.
(7) After downloading, check “OK” message.
(1)
filexxx.bin
(2)
(3)
Please Check the Speed
To use speed between
from 200KHz to 400KHz
To use speed between
from 200KHz to 400KHz
(4)
(5)
(6)
(7)...........OK
filexxx.bin
Case1 : Software version up
1) After downloading S/W by USB , TV set will reboot
automatically
2) Push “In-stop” key
3) Push “Power on” key
4) Function inspection
5) After function inspection, Push “In-stop” key.
Case2 : Function check at the assembly line
1) When TV set is entering on the assembly line, Push
“In-stop” key at first.
2) Push “Power on” key for turning it on.
=> If you push “Power on” key, TV set will recover channel
information by itself.
3).After function inspection, Push “In-stop” key.
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* USB DOWNLOAD(*.epk file download)
(1) Put the USB Stick to the USB socket.
(2) Automatically detecting update file in USB Stick.
- If your downloaded program version in USB Stick is Low,
it didn't work. But your downloaded version is High, USB
data is automatically detecting
(3) Show the message "Copying files from memory"
(4) Updating is staring.
(5) After updating is complete, The TV will restart automatically.
(6) If TV turns on, check your updated version and Tool option.
(refer to the next page about tool option)
* If downloading version is higher than your TV have, TV
can lost all channel data. In this case, you have to
channel recover. If all channel data is cleared, you didn't
have a DTV/ATV test on production line.
* After downloading, have to adjust Tool
Option again.
(1) Push "IN-START" key in service remote controller.
(2) Select "Tool Option 1" and Push "OK" button.
(3) Punch in the number. (Each model has their number.)
(4) Completed selecting Tool option.
Model
Module
Tool
option1
Tool
option2
Tool
option3
Tool
option4
Tool
option5
Tool
option6
32LA615B-SC
LGD
52
2440
32669
13576
43012
97
42LA6150-
SC
LGD
55
2440
32669 13576 43012
97
47LA6150-
SC
LGD
56
2440
32669 13576 43012
97
32LN540B-
SB/SA
LGD
20
2440
16281 13576 43012
17
32LN5400-
SH/SA
LGD
20
2440
16281 13576 43012
17
39LN5400-
SB/SA
CMI
2070
2440
16281 13576 43012
17
39LN5400-
SB/SA
AUO
4118
2440
16281 13576 43012
17
42LN5400-
SB/SA
LGD
23
2440
16281 13576 43012
17
42LN5400-
SB/SA
AUO
4119
2440
16281 13576 43012
17
47LN5400-
SB/SA
LGD
24
2440
16281 13576 43012
17
50LN5400-
SB/SA
LGD
25
2440
16281 13576 43012
17
55LN5400-
SB/SA
POLA
26
2440
16281 13576 43012
17
* RS-232C Connection Method
Connection : PCBA (USB Port) -> USB to Serial Adapter
(UC-232A) -> RS-232C cable -> PC(RS-232C port)
▪ Product name of USB to Serial Adapter is UC-232A.
※
※
Caution: LJ31* chassis support only UC-232A driver. (only use
this one. )
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4. Total Assembly line process
4.1. Adjustment Preparation
■ W/B Equipment condition
CA210 : CH14, Test signal : Inner pattern (80IRE) – in case of
LED back light
■ Above 5 minutes H/run in the inner pattern. (“power on” key of
adjust remote control)
► The spec of color temperature and coordinate
Model
Mode
Color Temp
Color coordinate
Remark
All
Cool (C50)
13,000k
x = 0.271 (±0.002)
y = 0.270 (±0.002)
※
Test signal
- Inner pattern for W/B adjust
- External white pattern
(80IRE, 204gray)
Medium (0)
9,300k
x = 0.286 (±0.002)
y = 0.289 (±0.002)
Warm (W50)
6,500k
x = 0.313 (±0.002)
y = 0.329 (±0.002)
► CA210 : CH 14, Test signal : Inner pattern (80IRE)
- Standard color coordinate and temperature using CA-1000 (by
H/R time)
▪ Normal line
model: (normal line)LN5xxx, LA6xxx, LA7xxx, LA8xxx
H/R Time(Min)
Cool
Medium
Warm
x
y
x
x
y
x
271
270
286
289
313
329
1
0-2
283
287
298
306
322
342
2
3-5
282
285
297
304
321
340
3
6-9
281
284
296
303
320
339
4
10-19
279
281
294
300
318
336
5
20-35
277
277
292
296
316
332
6
36-49
275
274
290
293
314
329
7
50-79
273
272
288
291
312
327
8
80-119
272
271
287
290
311
326
9
Over 120
271
270
286
289
310
325
▪ Aging chamber line
model: (aging chamber)LN5xxx, LA6xxx, LA7xxx, LA8xxx
H/R Time(Min)
Cool
Medium
Warm
x
y
x
x
y
x
271
270
286
289
313
329
1
0-5
282
285
297
304
321
340
2
6-10
278
280
293
299
317
335
3
11-20
275
275
290
294
314
330
4
21-30
272
272
287
291
311
327
5
31-40
269
269
284
288
308
324
6
41-50
268
267
283
286
307
322
7
51-80
267
266
282
285
306
321
8
81-119
266
264
281
283
305
319
9
Over 120
265
263
280
282
304
318
※
Connecting picture of the measuring instrument
(On Automatic control)
Inside PATTERN is used when W/B is controlled. Connect to
auto controller or push Adjustment R/C POWER-ON -> Enter
the mode of White-Balance, the pattern will come out.
●
Auto-control interface and directions
(1) Adjust in the place where the influx of light like floodlight
around is blocked. (Illumination is less than 10ux).
(2) Adhere closely the Color Analyzer ( CA210 ) to the module
less than 10cm distance, keep it with the surface of the
Module and Color Analyzer’s Prove vertically.(80~100°).
(3) Aging time
- After aging start, keep the power on (no suspension of
power supply) and heat-run over 5 minutes.
- Using ‘no signal’ or ‘full white pattern’ or the others, check
the back light on.
● Auto adjustment Map(RS-232C)
RS-232C COMMAND
[ CMD ID DATA ]
Wb 00 00 White Balance Start
Wb 00 ff White Balance End
RS-232C COMMAND
[CMD ID DATA]
MIN
CENTER
(DEFAULT)
MAX
Cool
Mid
Warm
Cool
Mid
Warm
R Gain
jg
Ja
jd
00
172
192
192
192
G Gain
jh
Jb
je
00
172
192
192
192
B Gain
ji
Jc
jf
00
192
192
172
192
R Cut
64
64
64
128
G Cut
64
64
64
128
B Cut
64
64
64
128
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*Manual W/B process using adjusts Remote control.(TBD)
■ Color analyzer(CA100+, CA210) should be used in the
calibrated ch by CS-1000
■ Operate the zero-calibration of the CA100+ or CA-210, then
stick sensor to the module when adjusting.
■ After enter Service Mode by pushing “ADJ” key,
■Enter White Balance by pushing “►” key at “8. White Balance”.
■ For manual adjustment, it is also possible by the following
sequence.
(1) Set TV in Adj. mode using POWER ON
(2) Zero Calibrate the probe of Color Analyzer, then place it on
the center of LCD module within 10cm of the surface
(3) Press ADJ key -> EZ adjust using adj. R/C -> 8. White-
Balance then press the cursor to the right (KEY►). When
KEY(►) is pressed 206 Gray internal pattern will be displayed.
(4) Adjust Cool modes
(i). Fix the one of R/G/B gain to 192 (default data) and decrease
the others
(If G gain is adjusted over 172 and R and B gain less than
192, increase G gain to 192 and increase R gain and B gain
same amount of increasing G gain.)
(ii). If G gain is less than 172,
Increase G gain by up to 172, and then increase R gain and
G gain same amount of increasing G gain.
(iii). If R gain or B gain is over 255,
Readjust G gain less than 172, Conform to R gain is 255 or B
gain is 255
(5) Adjust two modes (Medium / Warm) Fix the one of R/G/B gain
to 192 (default data) and decrease the others.
(6) Adj. is completed, Exit adjust mode using “EXIT” key on
Remote controller.
▪ If internal pattern is not available, use RF input. In EZ Adj. menu
8. White Balance, you can select one of 2 Test-pattern: ON,
OFF. Default is inner (ON). By selecting OFF, you can adjust
using RF signal in 206 Gray pattern.
※
CASE Cool
First adjust the coordinate far away from the target value(x, y).
(1) x, y > target
i) Decrease the R, G.
(2) x, y < target
i) First decrease the B gain,
ii) Decrease the one of the others.
(3) x > target , y< target
i) First decrease B, so make y a little more than the target.
ii) Adjust x value by decreasing the R
(4) x < target , y >target
i) First decrease B, so make x a little more than the target.
ii) Adjust x value by decreasing the G
How to adjust
(1) If G gain is adjusted over 172 and R gain and B gain less
than 192 , Adjust is O.K.
(2) If G gain is less than 172 , increase G gain by up to 172,
and then increase R gain and B gain same amount of increasing
G gain.
(3) If R gain or B gain is over 255 , Readjust G gain less than
172, Conform to R gain is 255 or B gain is 255
※
CASE Medium / Warm
First adjust the coordinate far away from the target value(x, y).
(1) x, y > target
i) Decrease the R, G.
(2) x, y < target
i) First decrease the B gain,
ii) Decrease the one of the others.
(3) x > target , y< target
i) First decrease B, so make y a little more than the target.
ii) Adjust x value by decreasing the R
(4) x < target , y >target
i) First decrease B, so make x a little more than the target.
ii) Adjust x value by decreasing the G
▪ After You finish all adjustments, Press “In-start” button and
compare Tool option and Area option value with its BOM, if it is
correctly same then unplug the AC cable. If it is not same, then
correct it same with BOM and unplug AC cable. For correct it to
the model’s module from factory JIG model.
▪ Push the “IN STOP KEY” after completing the function
inspection.
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