LG 42LM580S / 42LM580T / 42LM585S (CHASSIS:LD21B) Service Manual ▷ View online
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3.4 Function Check
- Check display and sound
■ Check Input and Signal items.
1) TV
2) AV (SCART / CVBS)
3) COMPONENT (480i)
4) RGB (PC : 1024 x 768 @ 60hz) (* RGB input : LD21B
only support)
5) HDMI
6) PC Audio In (* except LD21A chassis model)
* Display and Sound check is executed by Remote control.
<Caution>
Not to push the INSTOP key after completion if the function
inspection.
4. Total Assembly line process
4.1. Adjustment Preparation
▪ W/B Equipment condition
CA210
: CCFL/EEFL -> CH9, Test signal: Inner pattern(80IRE)
LED -> CH14, Test signal: Inner pattern(80IRE)
▪ If it is executed W/B adjustment in 2~3 minutes H/run, it is
adjusted by Target data
▪ Edge LED W/B Table in process of time (LGD module & 65”
AUO module)
* Connecting picture of the measuring instrument
(On Automatic control)
Inside PATTERN is used when W/B is controlled. Connect to
auto controller or push Adjustment R/C POWER ON →
Enter the mode of White-Balance, the pattern will come out.
* Auto-control interface and directions
(1) Adjust in the place where the influx of light like floodlight
around is blocked. (illumination is less than 10 lux).
(2) Adhere closely the Color analyzer(CA210) to the module
less than 10 cm distance, keep it with the surface of the
Module and Color analyzer's prove vertically.(80° ~ 100°).
(3) Aging time
- After aging start, keep the power on (no suspension of
power supply) and heat-run over 5 minutes.
- Using 'no signal' or 'POWER ONLY' or the others, check
the back light on.
▪ Auto adjustment Map(using RS-232C to USB cable)
RS-232C COMMAND
[CMD ID DATA]
Wb
00 00
White Balance Start
Wb
00 ff
White Balance End
<Caution>
Color Temperature : COOL, Medium, Warm.
One of R Gain/G Gain/ B Gain should be kept on 0xC0, and
adjust other two lower than C0.(When R/G/B Gain are all
C0, it is the FULL Dynamic Range of Module)
Mode
Temp
Coordinate spec
Target
Cool
13,000k X=0.269 (±0.002)
Y=0.273 (±0.002)
X=0.271
Y=0.276 <Test Signal>
Inner pattern
(204gray,
80IRE)
Medium
9,300k X=0.285 (±0.002)
Y=0.293 (±0.002)
X=0.287
Y=0.296
Warm
6,500k X=0.313 (±0.002)
Y=0.329 (±0.002)
X=0.315
Y=0.332
GP4
Aging
time
(Min)
Cool
Medium
Warm
X
y
x
y
x
y
269
273
285
293
313
329
1
0-2
280
287
296
307
320
337
2
3-5
279
285
295
305
319
335
3
6-9
277
284
293
304
317
334
4
10-19
276
283
292
303
316
333
5
20-35
274
280
290
300
314
330
6
36-49
272
277
288
297
312
327
7
50-79
271
275
287
295
311
325
8
80-119
270
274
286
294
310
324
9
Over 120
269
273
285
293
309
323
Full White Pattern
CA-210
COLOR
ANALYZER
TYPE : CA-210
RS-232C Communication
RS-232C COMMAND
[CMD ID DATA]
MIN
CENTER
(DEFAULT)
MAX
Cool
Mid
Warm
Cool Mid Warm
R Gain jg
Ja
jd
00
172
192 192
192
G Gain jh
Jb
je
00
172
192 192
192
B Gain ji
Jc
jf
00
192
192 172
192
R Cut
64
64
64
128
G Cut
64
64
64
128
B Cut
64
64
64
128
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* Manual W/B process using adjust Remote control.
▪ After enter Service Mode by pushing "ADJ" key,
▪ Enter White Balance by pushing "►" key at "8. White
Balance".
* After you finished all adjustments, Press "In-start" key and
compare Tool option and Area option value with its BOM, if
it is correctly same then unplug the AC cable. If it is not
same, then correct it same with BOM and unplug AC cable.
For correct it to the model's module from factory Jig model.
* Push the "IN STOP" key after completing the function
inspection. And Mechanical Power Switch must be set
“ON”.
4.2. EYE-Q function check
(1) Turn on TV.
(2) Press EYE key of Adjustment remote control.
(3) Cover the Eye Q II sensor on the front of the using your
hand and wait for 6 seconds.
(4) Confirm that R/G/B value is lower than 10 of the "Raw
Data (Sensor data, Back light)". If after 6 seconds, R/G/B
value is not lower than 10, replace Eye Q II sensor.
(5) Remove your hand from the Eye Q II sensor and wait for 6
seconds.
(6) Confirm that "ok" pop up. If change is not seen, replace
Eye Q II sensor.
4.3. 3D function test
(Pattern Generator MSHG-600, MSPG-6100[Support HDMI1.4])
* HDMI mode NO. 872 , pattern No.83
(1) Please input 3D test pattern like below. (HDMI mode No.
872 , pattern No.83)
(2) When 3D OSD appear automatically , then select OK key.
(3) Don't wear a 3D Glasses, Check the picture like below.
4.4. IR emitter inspection
(1) Start 3D pattern inspection.
(2) If IR emitter signal is correctly received to IR receiver, the
lamp of IR tester turn on.
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Country Group
6. Area Option
7. ADC Calibration
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Country Group
6. Area Option
7. ADC Calibration
8. White Balance
►
9. 10 Point WB
10. Test Pattern
11. EDID D/L
12. Sub B/C
13. Touch Sensitivity Setting
10. Test Pattern
11. EDID D/L
12. Sub B/C
13. Touch Sensitivity Setting
White Balance
Color Temp.
R-Gain
G-Gain
B-Gain
R-Cut
G-Cut
B-Cut
Test-Pattern
Backlight
Reset
G-Gain
B-Gain
R-Cut
G-Cut
B-Cut
Test-Pattern
Backlight
Reset
Cool
172
172
192
172
192
64
64
64
64
64
ON
100
To Set
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4.5. Outgoing condition Configuration
■ When pressing IN-STOP key by SVC remocon, Red LED
are blinked alternatively. And then automatically turn off.
(Must not AC power OFF during blinking)
5. HI-POT Test
5.1. HI-POT auto-check preparation
- Check the POWER cable and SIGNAL cable insertion condition
5.2. HI-POT auto-check
(1) Pallet moves in the station. (POWER CORD / AV CORD is
tightly inserted)
(2) Connect the AV JACK Tester.
(3) Controller (GWS103-4) on.
(4) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next proc-
ess automatically.
5.3. Checkpoint
(1) Test voltage
- Touchable Metal : 3KV / min at 100mA
- SIGNAL : 3KV / min at 100mA
(2) TEST time: 1 second. (case : mass production )
(3) TEST POINT
- Touchable Metal => LIVE & NEUTRAL : Touchable Metal.
- SIGNAL => LIVE & NEUTRAL : SIGNAL.
6. Model name & Serial number D/L
▪ Press "Power on" key of service remote control.
(Baud rate : 115200 bps)
▪ Connect RS232 Signal Cable to RS-232 Jack.
▪ Write Serial number by use RS-232.
▪ Must check the serial number at the Product/Service info..
(menu key -> red key -> select product/Service info)
6.1. Signal Table
CMD : A0h
LENGTH : 85~94h (1~16 bytes)
ADH : EEPROM Sub Address high (00~1F)
ADL : EEPROM Sub Address low (00~FF)
Data : Write data
CS : CMD + LENGTH + ADH + ADL + Data_1 +...+ Data_n
Delay : 20ms
6.2. Comand Set
* Description
FOS Default write : <7mode data> write
Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0,
Phase
Data write : Model Name and Serial Number write in EEPROM,.
6.3. Method & notice
(1) Serial number D/L is using of scan equipment.
(2) Setting of scan equipment operated by Manufacturing
Technology Group.
(3) Serial number D/L must be conformed when it is produced in
production line, because serial number D/L is mandatory by
D-book 4.0.
* Manual Download(Model Name and Serial Number)
If the TV set is downloaded by OTA or Service man, sometimes
model name or serial number is initialized.(Not always)
There is impossible to download by bar code scan, so It need
Manual download.
1) Press the "Instart" key of Adjustment remote control.
2) Go to the menu "6.Model Number D/L" like below photo.
3) Input the Factory model name or Serial number like photo.
4) Check the model name Instart menu. → Factory name displayed.
(ex 32LV3400-ZG)
5) Check the Diagnostics.(DTV country only) → Buyer model
displayed.(ex 32LV3400-ZG)
CMD
LENGTH
ADH
ADL
DATA_1
. . .
Data_n
CS
DELAY
Adjust mode
CMD(hex)
LENGTH(hex)
Description
EEPROM WRITE
A0h
84h+n
n-bytes Write (n = 1~16)
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7. MAC Address & CI+ key download
7.1 MAC Address
7.1.1 Equipment & Condition
▪ Play file : Serial.exe
▪ MAC Address edit
▪ Input Start / End MAC address
7.1.2 Download method
(1) Communication Prot connection
Connection : PCBA (USB Port)
→
USB to Serial Adapter
(UC-232A)
→
RS-232C cable
→
PC(RS-232C port)
* Caution : LJ21* chassis support only UC-232A driver. (only
use this one. )
(2) MAC Address & CI+ Key Download
▪ Set CI+ Key path Directory at Start Mac & CI+ Download
Programme
▪ Com 1,2,3,4 and 115200(Baudrate)
▪ Port connection button click(1)
▪ Push the (2) MAC Address write.
▪ At success Download, check the OK (3)
▪ Start CI+ Key Download, Push the (4)
▪ Check the OK or NG
7.2 LAN Inspection
7.2.1. Equipment & Condition
▪ Each other connection to LAN Port of IP Hub and Jig
7.2.2. LAN inspection solution
▪ LAN Port connection with PCB
▪ Network setting at MENU Mode of TV
▪ Setting automatic IP
▪ Setting state confirmation
-> If automatic setting is finished, you confirm IP and MAC
Address.
7.3. LAN PORT INSPECTION(PING TEST)
Connect SET -> LAN port == PC -> LAN Port
7.3.1. Equipment setting
(1) Play the LAN Port Test PROGRAM.
(2) Input IP set up for an inspection to Test Program.
*IP Number : 12.12.2.2
7.3.2. LAN PORT inspection (PING TEST)
(1) Play the LAN Port Test Program.
(2) Connect each other LAN Port Jack.
(3) Play Test (F9) button and confirm OK Message.
(4) Remove LAN cable.
GP4_LOW
SET
PC
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