LG 37LN549E / 37LP63 H (CHASSIS:LD3AF) Service Manual ▷ View online
- 11 -
3.1. ADC Process
(1) ADC
- Enter Service Mode by pushing "ADJ" key,
Calibration".
<Caution> Using "P-ONLY" key of the Adjustment remote
control, power on TV.
If there is no Component Input, disappear “ADC Comp” message.
* ADC Calibration Protocol (RS232)
Adjust Sequence
▪ aa 00 00 [Enter Adjust Mode]
▪ xb 00 40 [Component1 Input (480i)]
▪ ad 00 10 [Adjust 480i Comp1]
▪ xb 00 60 [RGB Input (1024*768)]
▪ ad 00 10 [Adjust 1024*768 RGB]
▪ aa 00 90 End Adjust mode
* Required equipment : Adjustment remote control.
3.2. Function Check
3.2.1. Check display and sound
■ Check Input and Signal items. (cf. work instructions)
1. TV
2. AV
3. COMPONENT (480i)
4. RGB (PC : 1024 x 768 @ 60hz)
5. HDMI
6. PC Audio In
* Display and Sound check is executed by Remote controller
Caution : Not to push the INSTOP KEY after completion if the
function inspection.
4. Total Assembly line process
4.1. Adjustment Preparation
▪ W/B Equipment condition
ca210 : LED -> CH14, Test signal: Inner pattern(80IRE)
▪ Above 5 minutes H/run in the inner pattern. (“power on” key
of adjust remote control)
▪ If it is executed W/B adjustment in 2~3 minutes H/run, it is
adjusted by Target data
▪ Normal line
▪ Aging chamber
* Connecting picture of the measuring instrument
(On Automatic control)
Inside PATTERN is used when W/B is controlled. Connect to
auto controller or push Adjustment R/C POWER ON →
Enter the mode of White-Balance, the pattern will come out.
NO
Item
CMD 1 CMD 2 Data 0
Enter
Adjust MODE
Adjust
‘Mode In’
A
A
0
0
When transfer the ‘Mode In’,
Carry the command.
ADC adjust
ADC Adjust
A
D
1
0
Automatically adjustment
(The use of a internal pattern)
Mode
Temp
Coordinate spec
Cool
13,000 k
X=0.269 (±0.002)
Y=0.273 (±0.002)
<Test Signal>
Inner pattern
(204gray, 80IRE)
Medium
9,300 k
X=0.285 (±0.002)
Y=0.293 (±0.002)
Warm
6,500 k
X=0.313 (±0.002)
Y=0.329 (±0.002)
Aging
time
(Min)
Cool
Medium
Warm
X
y
x
y
x
y
271
270
285
293
313
329
1
0-2
281
287
295
310
320
342
2
3-5
280
285
294
308
319
340
3
6-9
278
284
292
307
317
339
4
10-19
276
281
290
304
315
336
5
20-35
275
277
289
300
314
332
6
36-49
274
274
288
297
313
329
7
50-79
273
272
287
295
312
327
8
80-119
272
271
286
294
311
326
9
Over 120
271
270
285
293
310
325
Aging
time
(Min)
Cool
Medium
Warm
271
270
285
293
313
329
280
285
294
308
319
340
1
0-5
276
280
290
303
315
335
2
6-10
272
275
286
298
311
330
3
11-20
269
272
283
295
308
327
4
21-30
267
268
281
291
306
323
5
31-40
266
265
280
288
305
320
6
41-50
265
263
279
286
304
318
7
51-80
264
261
278
284
303
316
8
81-119
264
260
278
283
303
315
9
Over 120
271
270
285
293
310
325
Full White Pattern
CA-210
COLOR
ANALYZER
TYPE : CA-210
RS-232C Communication
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Commercial Tool Option
6. Country Group
7. Area Option
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Commercial Tool Option
6. Country Group
7. Area Option
8.ADC Calibration
►
9. White Balance
10. 10 Point WB
11. Test Pattern
12 EDID D/L
13. Sub B/C
14. Ext. Input Adjust
10. 10 Point WB
11. Test Pattern
12 EDID D/L
13. Sub B/C
14. Ext. Input Adjust
ADC Calibration
ADC Comp 480i
ADC Comp 1080p
ADC Comp 1080p
ADC RGB
NG
NG
NG
Start
Reset
NG
- 12 -
* Auto-control interface and directions
(1) Adjust in the place where the influx of light like floodlight
around is blocked. (illumination is less than 10 lux).
(2) Adhere closely the Color analyzer(CA210) to the module
less than 10 cm distance, keep it with the surface of the
Module and Color analyzer's prove vertically.(80° ~ 100°).
(3) Aging time
- After aging start, keep the power on (no suspension of
power supply) and heat-run over 5 minutes.
- Using 'no signal' or 'POWER ONLY' or the others, check
the back light on.
▪ Auto adjustment Map(RS-232C)
RS-232C COMMAND
[CMD ID DATA]
Wb
00 00
White Balance Start
Wb
00 ff
White Balance End
<Caution>
Color Temperature : COOL, Medium, Warm.
One of R Gain/G Gain/ B Gain should be kept on 0xC0, and
adjust other two lower than C0.(When R/G/B Gain are all
C0, it is the FULL Dynamic Range of Module)
* Manual W/B process using adjust Remote control.
▪ After enter Service Mode by pushing "ADJ" key,
▪ Enter White Balance by pushing "►" key at "8. White
Balance".
* After you finished all adjustments, Press "In-start" key and
compare Tool option and Area option value with its BOM, if
it is correctly same then unplug the AC cable. If it is not
same, then correct it same with BOM and unplug AC cable.
For correct it to the model's module from factory Jig model.
* Push the "IN STOP" key after completing the function
inspection. And Mechanical Power Switch must be set “ON”.
4.2. DPM operation confirmation
(Only Apply for MNT Model)
Check if Power LED Color and Power Consumption operate as
standard.
■ Set Input to RGB and connect D-sub cable to set
■ Measurement Condition: (AC 100-240V~, 50/60 Hz)
■ Confirm DPM operation at the state of screen without Signal
4.3. DDC EDID Write (RGB 128Byte )
■ Connect D-sub Signal Cable to D-Sub Jack.
■ Write EDID DATA to EEPROM (24C02) by using DDC2B
protocol.
■ Check whether written EDID data is correct or not.
* For Service main Assembly, EDID have to be downloaded to
Insert Process in advance.
4.4. DDC EDID Write (HDMI 256Byte)
■ Connect HDMI Signal Cable to HDMI Jack.
■ Write EDID DATA to EEPROM(24C02) by using DDC2B
protocol.
■ Check whether written EDID data is correct or not.
* For Service main Assembly, EDID have to be downloaded to
Insert Process in advance.
4.5. EDID data
(1) All Data : HEXA Value
(2) Changeable Data :
*: Serial No : Controlled / Data:01
**: Month : Controlled / Data:00
***:Year : Controlled
****:Check sum
4.5.1. Auto Download
■ After enter Service Mode by pushing “ADJ” key,
■ Enter EDID D/L mode.
■ Enter “START” by pushing “OK” key.
* Caution : Never connect HDMI & D-sub Cable when EDID
downloaded.
* EDID data and Model option download (RS232)
RS-232C COMMAND
[CMD ID DATA]
MIN
CENTER
(DEFAULT)
MAX
Cool
Mid
Warm
Cool Mid Warm
R Gain jg
Ja
jd
00
172
192 192
192
G Gain jh
Jb
je
00
172
192 192
192
B Gain ji
Jc
jf
00
192
192 172
192
R Cut
64
64
64
128
G Cut
64
64
64
128
B Cut
64
64
64
128
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Commercial Tool Option
6. Country Group
7. Area Option
8. ADC Calibration
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Commercial Tool Option
6. Country Group
7. Area Option
8. ADC Calibration
9. White Balance
►
10. 10 Point WB
11. Test Pattern
12. EDID D/L
13. Sub B/C
14. Ext. Input Adjust
11. Test Pattern
12. EDID D/L
13. Sub B/C
14. Ext. Input Adjust
Whit Balance
Color Temp.
◄
►
R-Gain
G-Gain
B-Gain
R-Cut
G-Cut
B-Cut
Test-Pattern
Backlight
Reset
G-Gain
B-Gain
R-Cut
G-Cut
B-Cut
Test-Pattern
Backlight
Reset
To Set
Cool
172
172
192
172
192
64
64
64
64
64
ON
100
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
8. ADC Calibration
9. White Balance
10. 10 Point WB
11. Test Pattern
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Tool Option Commercial
6. Country Group
7. Area Option
8. ADC Calibration
9. White Balance
10. 10 Point WB
11. Test Pattern
12. EDID D/L
►
13. Sub B/C
14. Ext. Input Adjust
14. Ext. Input Adjust
EDID
HDMI1
NG
HDMI2
NG
HDMI3
NG
RGB
NG
Start
Reset
EDID
HDMI1
OK
HDMI2
OK
HDMI3
OK
RGB
OK
Start
Reset
NO
Item
CMD 1 CMD 2 Data 0
Enter download
MODE
Download
‘Mode In’
A
A
0
0 When transfer the ‘Mode
In’, Carry the command.
EDID data and
Model option
download
Download
A
E
00 10
Automatically download
(The use of a internal
data)
- 13 -
4.5.2. Manual Download
<Caution>
(1) Use the proper signal cable for EDID Download
- Analog EDID : Pin3 exists
- Digital EDID : Pin3 exists
(2) Never connect HDMI & D-sub Cable at the same time.
(3) Use the proper cables below for EDID Writing.
(4) Download HDMI1, HDMI2 separately because HDMI1 is
different from HDMI2.
(1) FHD RGB EDID data
(2) FHD HDMI EDID data
(3) HD RGB EDID data
(4) HD HDMI EDID data
(5) Detail EDID Options are below
a. Product ID
b. Serial No: Controlled on production line.
c. Month, Year: Controlled on production line:
ex) Week : '01' -> '01'
Year : '2012' -> '16' fix
d. Model Name(Hex):
cf) TV set’s model name in EDID data is below.
e. Checksum: Changeable by total EDID data.
f. Vendor Specific(HDMI)
For Analog
For HDMI EDID
D-sub to D-sub
DVI-D to HDMI or HDMI to HDMI
No.
Item
Condition
Hex Data
1
Manufacturer ID
GSM
1E6D
2
Version
Digital : 1
01
3
Revision
Digital : 3
03
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
00 00 FF FF FF FF FF FF 00 1E 6D
a
b
10
c
01 03 68 A0 5A 78 0A EE 91 A3 54 4C 99 26
20 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 81 80
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
40 45 00 A0 5A 00 00 00 1E 66 21 50 B0 51 00 1B 30
50 40 70 36 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
40 45 00 A0 5A 00 00 00 1E 66 21 50 B0 51 00 1B 30
50 40 70 36 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20
d
70
d
00
e
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
00 00 FF FF FF FF FF FF 00 1E 6D
a
b
10
c
01 03 80 A0 5A 78 0A EE 91 A3 54 4C 99 26
20 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 81 80
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
40 45 00 A0 5A 00 00 00 1E 66 21 50 B0 51 00 1B 30
50 40 70 36 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
40 45 00 A0 5A 00 00 00 1E 66 21 50 B0 51 00 1B 30
50 40 70 36 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20
d
70
d
01
e
80 02 03 22 F1 4E 10 9F 04 13 05 14 03 02 12 20 21
90 22 15 01 26 15 07 50 09 57 07
90 22 15 01 26 15 07 50 09 57 07
f
A0
f
01 1D 80 18 71 1C 16 20 58 2C 25 00 20 C2
B0 31 00 00 9E 01 1D 00 72 51 D0 1E 20 6E 28 55 00
C0 20 C2 31 00 00 1E 02 3A 80 18 71 38 2D 40 58 2C
D0 45 00 A0 5A 00 00 00 1E 01 1D 00 BC 52 D0 1E 20
E0 B8 28 55 40 C4 8E 21 00 00 1E 00 00 00 00 00 00
F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
C0 20 C2 31 00 00 1E 02 3A 80 18 71 38 2D 40 58 2C
D0 45 00 A0 5A 00 00 00 1E 01 1D 00 BC 52 D0 1E 20
E0 B8 28 55 40 C4 8E 21 00 00 1E 00 00 00 00 00 00
F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
e
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
00 00 FF FF FF FF FF FF 00 1E 6D
a
b
10
c
01 03 68 A0 5A 78 0A EE 91 A3 54 4C 99 26
20 0F 50 54 A1 08 00 71 40 61 40 45 40 31 40 01 01
30 01 01 01 01 01 01 1B 21 50 A0 51 00 1E 30 48 88
40 35 00 40 84 00 00 00 1C 01 1D 00 72 51 D0 1E 20
50 6E 28 55 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20
30 01 01 01 01 01 01 1B 21 50 A0 51 00 1E 30 48 88
40 35 00 40 84 00 00 00 1C 01 1D 00 72 51 D0 1E 20
50 6E 28 55 00 A0 5A 00 00 00 1E 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20
d
70
d
00
e
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
00 00 FF FF FF FF FF FF 00 1E 6D
a
b
10
c
01 03 80 A0 5A 78 0A EE 91 A3 54 4C 99 26
20 0F 50 54 A1 08 00 31 40 45 40 61 40 71 40 01 01
30 01 01 01 01 01 01 66 21 50 B0 51 00 1B 30 40 70
40 36 00 40 84 63 00 00 1E 64 19 00 40 41 00 26 30
50 18 88 03 06 40 84 63 00 00 18 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20
30 01 01 01 01 01 01 66 21 50 B0 51 00 1B 30 40 70
40 36 00 40 84 63 00 00 1E 64 19 00 40 41 00 26 30
50 18 88 03 06 40 84 63 00 00 18 00 00 00 FD 00 3A
60 3E 1E 53 10 00 0A 20 20 20 20 20 20
d
70
d
01
e
80 02 03 22 F1 4E 10 1F 04 93 05 14 03 02 12 20 21
90 22 15 01 26 15 07 50 09 57 07
90 22 15 01 26 15 07 50 09 57 07
f
A0 80 1E 01 1D 80 18 71 1C 16 20 58 2C 25 00 A0 5A
B0 00 00 00 9E 01 1D 00 72 51 D0 1E 20 6E 28 55 00
C0 20 C2 31 00 00 1E 8C 0A D0 8A 20 E0 2D 10 10 3E
D0 96 00 A0 5A 00 00 00 18 02 3A 80 18 71 38 2D 40
E0 58 2C 45 00 A0 5A 00 00 00 1E 00 00 00 00 00 00
F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
B0 00 00 00 9E 01 1D 00 72 51 D0 1E 20 6E 28 55 00
C0 20 C2 31 00 00 1E 8C 0A D0 8A 20 E0 2D 10 10 3E
D0 96 00 A0 5A 00 00 00 18 02 3A 80 18 71 38 2D 40
E0 58 2C 45 00 A0 5A 00 00 00 1E 00 00 00 00 00 00
F0 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
e
MODEL NAME
HEX
EDID Table
DDC Function
HD/FHD Model
0001
01 00
Analog/Digital
Model name
MODEL NAME(HEX)
LG TV
00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 (LG TV)
EDID C/S data
FHD
HD
HDMI
RGB
HDMI
RGB
Check sum
(Hex)
Block 0
43
5C
A4
A5
Block 1
25 (HDMI1)
-
5B (HDMI1)
-
15 (HDMI2)
4B (HDMI2)
5 (HDMI3)
3B (HDMI3)
Input
MODEL NAME(HEX)
FHD
HD
HDMI1
67030C001000801E
67030C001000
HDMI2
67030C002000801E
67030C002000
HDMI3
67030C003000801E
67030C003000
- 14 -
4.6. Outgoing condition Configuration
■ When pressing IN-STOP key by SVC remocon, Red LED
are blinked alternatively. And then automatically turn off.
(Must not AC power OFF during blinking)
4.7. HI-POT Test
4.7.1. HI-POT auto-check preparation
- Check the POWER cable and SIGNAL cable insertion condition
4.7.2. HI-POT auto-check
(1) Pallet moves in the station. (POWER CORD / AV CORD is
tightly inserted)
(2) Connect the AV JACK Tester.
(3) Controller (GWS103-4) on.
(4) HI-POT test (Auto)
- If Test is failed, Buzzer operates.
- If Test is passed, GOOD Lamp on and move to next proc-
ess automatically.
4.7.3. Checkpoint
(1) Test voltage
- Touchable Metal : 3 KV / min at 100 mA
- SIGNAL : 3 KV / min at 100 mA
(2) TEST time: 1 second. (case : mass production )
(3) TEST POINT
- Touchable Metal => LIVE & NEUTRAL : Touchable Metal.
- SIGNAL => LIVE & NEUTRAL : SIGNAL.
5. Model name & Serial number D/L
▪ Press "Power on" key of service remote control.
(Baud rate : 115200 bps)
▪ Connect RS232 Signal Cable to RS-232 Jack.
▪ Write Serial number by use RS-232.
▪ Must check the serial number at the Diagnostics of SET UP
menu. (Refer to below).
5.1. Signal Table
CMD : A0h
LENGTH : 85~94h (1~16 bytes)
ADH : EEPROM Sub Address high (00~1F)
ADL : EEPROM Sub Address low (00~FF)
Data : Write data
CS : CMD + LENGTH + ADH + ADL + Data_1 +...+ Data_n
Delay : 20ms
5.2. Comand Set
* Description
FOS Default write : <7mode data> write
Vtotal, V_Frequency, Sync_Polarity, Htotal, Hstart, Vstart, 0,
Phase
Data write : Model Name and Serial Number write in EEPROM,.
5.3. Method & notice
(1) Serial number D/L is using of scan equipment.
(2) Setting of scan equipment operated by Manufacturing
Technology Group.
(3) Serial number D/L must be conformed when it is produced in
production line, because serial number D/L is mandatory by
D-book 4.0.
* Manual Download(Model Name and Serial Number)
If the TV set is downloaded by OTA or Service man, sometimes
model name or serial number is initialized.(Not always)
There is impossible to download by bar code scan, so It need
Manual download.
1) Press the "Instart" key of Adjustment remote control.
2) Go to the menu "5.Model Number D/L" like below photo.
3) Input the Factory model name or Serial number like photo.
4) Check the model name Instart menu. → Factory name displayed.
(ex 42LD450-ZA)
5) Check the Diagnostics.(DTV country only) → Buyer model
displayed.(ex 42LD450)
CMD
LENGTH
ADH
ADL
DATA_1
. . .
Data_n
CS
DELAY
Adjust mode
CMD(hex)
LENGTH(hex)
Description
EEPROM WRITE
A0h
84h+n
n-bytes Write (n = 1~16)
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