LG 32LN549E (CHASSIS:LA3AA) Service Manual ▷ View online
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ADJUSTMENT INSTRUCTION
1. Application
This spec. sheet applies to LA3AA Chassis applied LED TV all
models manufactured in TV factory
2. Specification
(1) Because this is not a hot chassis, it is not necessary to use
an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 ±5 ºC of temperature and 65±10% of relative humidity if
there is no specific designation
(4) The input voltage of the receiver must keep 100~240V,
50/60Hz
(5) At first Worker must turn on the SET by using Power Only
key.
(6) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15 ºC
In case of keeping module is in the circumstance of 0°C, it
should be placed in the circumstance of above 15°C for 2
hours
In case of keeping module is in the circumstance of below
-20°C, it should be placed in the circumstance of above
15°C for 3 hours.
※
Caution
When still image is displayed for a period of 20 minutes or
longer (especially where W/B scale is strong.
Digital pattern 13ch and/or Cross hatch pattern 09ch), there
can some afterimage in the black level area
3. Adjustment items
3.1. Main PCBA Adjustments
(1) ADC adjustment : ADC adjustment is OTP (Auto ADC)
(2) EDID download : HDMI
■ Above adjustment items can be also performed in Final
Assembly if needed.
Both Board-level and Final assembly adjustment items can
be check using In-Start Menu (1.Adjust Check).
3.2. Final assembly adjustment
(1) White Balance adjustment
(2) RS-232C functionality check
(3) Factory Option setting per destination
(4) Shipment mode setting (In-Stop)
(5) GND and HI-POT test
3.3. Appendix
(1) Shipment conditions
(2) Tool option menu
(3) USB Download (S/W Update, Option and Service only)
(4) Preset CH Information
4. MAIN PCBA Adjustments
4.1. ADC Adjustment
4.1.1. Overview
▪ ADC adjustment is needed to find the optimum black level
and gain in Analog-to-Digital device and to compensate RGB
deviation.
4.1.2. Equipment & Condition
(1) Protocol: RS-232C
(2) Inner Pattern
- Resolution : 1024*768(RGB)
- Pattern : Horizontal 100% Color Bar Pattern
- Pattern level : 0.7±0.1 Vp-p
4.1.3. Adjustment
4.1.3.1. Adjustment method
- Connect to Jig by using RS-232(USB), adjust RGB
※
Manual adj (If needed in Final Assembly)
- Required equipment : Adjustment R/C
- Enter Service Mode by pushing “ADJ” key,
- Start ‘OTP’ ADC Type by pushing ‘►’ key at [7. ADC
Calibration]
Protocol
CMD 1 CMD 2 Data 1 Data 2
Remark
Enter adj
mode
a
a
00
00
When transfer the ‘Mode
In’,Carry the command
Start ADC
adj
a
d
00
10
Automatically adjustment
(Use internal pattern)
4.1.3.3. ADC RGB
1) Press the In-start Key on the ADJ remote after at least 1
min of signal reception. Then, select ADC Calibration. And
Press OK Button on the menu “Start”. The adjustment will
start automatically.
2) If ADC RGB is successful, “ADC RGB Success” is
displayed and ADC RGB is completed. If ADC calibration is
failure, “ADC RGB Fail” is displayed.
3) If ADC calibration is failure, after rechecking ADC pattern or
condition, retry calibration
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4.2. EDID Download
4.2.1. Overview
▪ It is a VESA regulation. A PC or a MNT will display an
optimal resolution through information sharing without any
necessity of user input. It is a realization of “Plug and Play”.
4.2.2. Equipment
(1) Since EDID data is embedded, EDID download JIG, HDMI
cable is not need.
(2) Adjust by using remote controller
4.2.3. Download method
(1) Press Adj. key on the Adj. R/C.
(2) Select EDID D/L menu.
(3) By pressing Enter key, EDID download will begin
(4) If Download is successful, OK is display, but If Download is
failure, NG is displayed.
(5) If Download is failure, Re-try downloads.
※
※
Caution : When EDID Download, must remove HDMI
Cable.
4.2.3.1. Models for EDID Data
2D
8bit-HD
8bit-FHD
(PCM)
32LN541C-UA
39/42/47/55
LN541C-UA
LN549E-UA
4.3. Tool Option Input
- Input Model Tool Option according to BOM
5. Final Assembly Adjustment
5.1. White Balance Adjustment
5.1.1. Overview
5.1.1.1. W/B adj. Objective & How-it-works
(1) Objective: To reduce each Panel’s W/B deviation
(2) How-it-works: When R/G/B gain in the OSD is at 192, it
means the panel is at its Full Dynamic Range.
▪ Case : Cool Mode
- To adjust the white balance without the saturation, G gain
should be adjust at least 172 and change the others (R,B
Gain)
※
When R or B gain is over 255, G gain can be adjust below
172)
▪ Case : Medium / Warm Mode
- To adjust the white balance without the saturation, Fix the
one of R/G/B gain to 192 (default data) and decrease the
others.
(3) Adj. condition: normal temperature
- Surrounding Temperature: 25±5 ºC
- Warm-up time: About 5 Min
- Surrounding Humidity: 20% ~ 80%
- Before White balance adjustment, Keep power on status,
don’t power off
5.1.1.2. Adj. condition and cautionary items
(1) Lighting condition in surrounding area surrounding lighting
should be lower 10 lux. Try to isolate adj. area into dark
surrounding.
(2) Probe location: Color Analyzer (CA-210) probe should be
within 10cm and perpendicular of the module surface
(80°~ 100°)
(3) Aging time
- After Aging Start, Keep the Power ON status during 5
Minutes.
- In case of LCD, Back-light on should be checked using no
signal or Full-white pattern.
5.1.2. Equipment
(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED:
CH14)
(2) Adj. Computer(During auto adj., RS-232C protocol is
needed)
(3) Adjust Remocon
(4) Video Signal Generator MSPG-925F 720p/204-Gray
(Model:217, Pattern:49)
→ Only when internal pattern is not available
※ Color Analyzer Matrix should be calibrated using
CS-1000
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5.1.3. Equipment connection
5.1.4. Adjustment Command (Protocol)
(1) RS-232C Command used during auto-adj
RS-232C COMMAND
Explanation
CMD
DATA
ID
Wb
00
00
Begin White Balance adj.
Wb
00
ff
End White Balance adj.
(internal pattern disappears )
(2) Adjustment Map
Adj. item
Command
(lower case ASCII)
Data Range
(Hex.)
Default
(Decimal)
CMD1
CMD2
MIN
MAX
Cool
R Gain
j
g
00
C0
172
G Gain
j
h
00
C0
172
B Gain
j
i
00
C0
192
R Cut
128
G Cut
128
B Cut
128
Medium
R Gain
j
a
00
C0
192
G Gain
j
b
00
C0
192
B Gain
j
c
00
C0
192
R Cut
128
G Cut
128
B Cut
128
Warm
R Gain
j
d
00
C0
192
G Gain
j
e
00
C0
192
B Gain
j
f
00
C0
172
R Cut
128
G Cut
128
B Cut
128
5.1.5. Adjustment method
5.1.5.1. Auto WB calibration
(1) Set TV in ADJ mode using P-ONLY key (or POWER ON
key)
(2) Place optical probe on the center of the display
- It need to check probe condition of zero calibration before
adjustment.
(3) Connect RS-232C Cable
(4) Select mode in ADJ Program and begin a adjustment.
(5) When WB adjustment is completed with OK message,
check adjustment status of pre-set mode (Cool, Medium,
Warm)
(6) Remove probe and RS-232C cable.
※
※
W/B Adj. must begin as start command “wb 00 00” , and
finish as end command “wb 00 ff”, and Adj. offset if need.
5.1.5.2. Manual adj. method
(1) Set TV in Adj. mode using POWER ON
(2) Zero Calibrate the probe of Color Analyzer, then place it on
the center of LCD module within 10cm of the surface..
(3) Press ADJ key -> EZ adjust using adj. R/C -> 6. White-
Balance then press the cursor to the right (KEY►).
(When KEY(►) is pressed 204 Gray(80IRE) internal
pattern will be displayed)
(4-a) Adjust modes (Cool) : Fix the G gain at least 172 and
change the others (R/B Gain).
※
If R or B gain is over 255, G gain can be adjust below 172.
(4-b) Adjust two modes ( Medium / Warm) : Fix the one of
R/G/B gain to 192 (default data) and decrease the others
※
CASE : Cool mode
First adjust the coordinate far away from the target value(x, y).
(1) x, y > target
(2) x, y < target
(3) x >target , y < target
(4) x < target , y > target
- Every 4 case have to fit y value by adjusting B Gain and then
fit x value by adjusting R-Gain
- In this case, increasing/decreasing of B Gain and R Gain can
be adjusted
► How to adjust
(1) Fix G gain at least 172 : Adjust R, B Gain (In Case of
Mostly Blue Gain Saturation)
(2) When R or B Gain > 255, Release Fixed G Gain and
Readjust
※
CASE Medium / Warm
First adjust the coordinate far away from the target value(x, y).
(1) x, y > target
i) Decrease the R, G.
(2) x, y < target
i) First decrease the B gain,
ii) Decrease the one of the others.
(3) x > target , y < target
i) First decrease B, so make y a little more than the target.
ii) Adjust x value by decreasing the R
(4) x < target , y > target
i) First decrease B, so make x a little more than the target.
ii) Adjust x value by decreasing the G
Color Analyzer
Computer
Pattern Generator
※
Signal Source
Probe
RS-232C
RS-232C
RS-232C
※
If TV internal pattern is used, not needed
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5.1.6. Reference
(White Balance Adj. coordinate and color
temperature)
▪ Luminance: 204 Gray, 80IRE
▪ Normal line
model: (normal line)LN5xxx, LA6xxx, LA7xxx, LA8xxx
▪ Standard color coordinate and temperature using
CA-210(CH-14) – by aging time
H/R Time(Min)
Cool
Medium
Warm
x
y
x
x
y
x
271
270
286
289
314
318
1
0-2
281
287
296
306
321
331
2
3-5
280
285
295
304
320
329
3
6-9
278
284
293
303
318
328
4
10-19
276
281
291
300
316
325
5
20-35
275
277
290
296
315
321
6
36-49
274
274
289
293
314
318
7
50-79
273
272
288
291
313
316
8
80-119
272
271
287
290
312
315
9
Over 120
271
270
286
289
311
314
▪ Aging chamber line
(Aging chamber) Model : LN5xxx, LA6xxx, LA7xxx, LA8xxx
▪ Standard color coordinate and temperature using
CA-210(CH-14) – by aging time
H/R Time(Min)
Cool
Medium
Warm
x
y
x
x
y
x
271
270
286
289
314
318
1
0-5
283
292
298
311
323
336
2
6-10
282
290
297
309
322
334
3
11-20
280
288
295
307
320
332
4
21-30
277
284
292
303
317
328
5
31-40
275
279
290
298
315
323
6
41-50
274
275
289
294
314
319
7
51-80
273
272
288
291
313
316
8
81-119
272
271
287
290
312
315
9
Over 120
271
270
286
289
311
314
(Aging chamber) Model : LN5xxx, LA6xxx, LA7xxx, LA8xxx
▪ Standard color coordinate and temperature using
CA-210(CH-14) – by aging time
H/R Time(Min)
Cool
Medium
Warm
x
y
x
x
y
x
271
270
286
289
314
318
1
0-5
280
285
295
304
320
329
2
6-10
276
280
291
299
316
324
3
11-20
272
275
287
294
312
319
4
21-30
269
272
284
291
309
316
5
31-40
267
268
282
287
307
312
6
41-50
266
265
281
284
306
309
7
51-80
265
263
280
282
305
307
8
81-119
264
261
279
280
304
305
9
Over 120
264
260
279
279
304
304
5.2. Option selection per country
5.2.1. Overview
(1) Tool option selection is only done for models in Non-USA
(2) Applied model: LA3AA Chassis applied to CANADA and
MEXICO
5.2.2. Country Group selection
(1) Press ADJ key on the Adj. R/C, and then select Country
Group Menu
(2) Depending on destination, select US, then on the lower
Country option, select US, CA, MX.
Selection is done using +, - KEY
5.2.3. Tool Option inspection
▪ Press Adj. key on the Adj. R/C, then select Tool option
Model
Module
Tool 1
Tool 2
Tool 3
Tool 4
Tool 5
Tool 6 Commercial
32LN549E-UA ROW (LGD) 16452 18705
9873
29612 14342 1
711
39LN549E-UA POLA (LGD) 16454 18705 10001 29612 14342 7
711
42LN549E-UA ROW (LGD) 16455 18705
9873
29612 14342 1
711
47LN549E-UA ROW (LGD) 16456 18705
9873
29612 14342 3
711
55LN549E-UA POLA (LGD) 16458 18705 10001 29612 14342 1
711
※
Tool option can be reconstructed by Software
5.3. Ship-out mode check (In-stop)
- After final inspection, press In-Stop key of the Adj. R/C and
check that the unit goes to Stand-by mode
Click on the first or last page to see other 32LN549E (CHASSIS:LA3AA) service manuals if exist.