DOWNLOAD LG 22LN4060 (CHASSIS:LM91P) Service Manual ↓ Size: 4.52 MB | Pages: 27 in PDF or view online for FREE

Model
22LN4060 (CHASSIS:LM91P)
Pages
27
Size
4.52 MB
Type
PDF
Document
Service Manual
Brand
Device
TV / LCD
File
22ln4060-chassis-lm91p.pdf
Date

LG 22LN4060 (CHASSIS:LM91P) Service Manual ▷ View online

- 8 -
3.5. Adjustment method
3.5.1. Auto WB calibration
(1)  Set TV in ADJ mode using P-Only key(or POWER ON key).
(2)  Place optical probe on the center of the display.
     -  It need to check probe condition of zero calibration before 
adjustment.
(3) Connect RS-232C Cable
(4) Select mode in ADJ Program and begin a adjustment.
(5)  When  WB  adjustment  is  completed  with  OK  message, 
check adjustment status of pre-set mode. (Cool, Medium, 
Warm)
(6) Remove probe and RS-232C cable.
▪  W/B Adj. must begin as start command “wb 00 00” , and 
finish as end command “wb 00 ff”, and Adj. offset if need.
3.5.2. LED White balance table
- If Model is Polaris Model, G-gain fix is applied.
(1) Cool Mode
1)  Purpose  : Adjust  the  color  temperature  to  reduce  the 
deviation of the module color temperature.
2)  Principle  :  To  adjust  the  white  balance  without  the 
saturation,  Fix  the  G  gain  to  172  (default  data)  and 
change the others (R/B Gain).
3) Adjustment mode : mode - Cool
(2) Medium / Warm Mode
1)  Purpose  : Adjust  the  color  temperature  to  reduce  the 
deviation of the module color temperature.
2)  Principle  :  To  adjust  the  white  balance  without  the 
saturation,  Fix  the  one  of  R/G/B  gain  to  192  (default 
data) and decrease the others.
3) Adjustment mode : Two modes - Medium / Warm
3.6.  Reference(White  Balance Adjustment 
coordinate and color temperature)
(1) Luminance: 204 Gray, 80IRE
(2)  Standard color coordinate and temperature using CS-1000 
(over 26 inch)
■ The spec of color temperature and coordinate.
4.  Tool Option setting & Inspection per 
countries
(1) Press 'IN START' key at Factory Service remote control.
(2) Select 'Tool Option 1'.
(3)  Punch in the number and press 'OK'. (Each of models has 
their number)
(4) Correct 'Tool Option2' ~ 'Tool Option5'. 
(5) Completed adjusting Tool option.
5. Ship-out mode check (In-stop)
▪  After  final  inspection,  press  In-Stop  key  of  the Adjustemnt 
Remote Control and check that the unit goes to Stand-by mode.
6. AUDIO output check
6.1. Audio input condition
(1) RF input: Mono, 1KHz sine wave signal, 100% Modulation
(2) CVBS, Component: 1KHz sine wave signal (0.4Vrms)
6.2. Specification
7. GND and HI-POT Test
7.1. GND & HI-POT auto-check preparation
(1)  Check  the  POWER  CABLE  and  SIGNAL  CABE  insertion 
condition
7.2. GND & HI-POT auto-check
(1)  Pallet moves in the station. (POWER CORD / AV CORD is 
tightly inserted)
(2) Connect the AV JACK Tester.
(3) Controller (GWS103-4) on.
(4) GND Test (Auto) 
     - If Test is failed, Buzzer operates.
     - If Test is passed, execute next process (Hi-pot test). 
       (Remove A/V CORD from A/V JACK BOX) 
(5) HI-POT test (Auto)
     - If Test is failed, Buzzer operates.
     -  If  Test  is  passed,  GOOD  Lamp  on  and  move  to  next 
process automatically.
7.3. Checkpoint
(1) Test voltage
      - GND: 1.5 KV / min at 100 mA
      - SIGNAL: 3 KV / min at 100 mA
(2) TEST time: 1 second
(3) TEST POINT
      -  GND Test = POWER CORD GND and SIGNAL CABLE 
GND.
      -  Hi-pot  Test  =  POWER  CORD  GND  and  LIVE  & 
NEUTRAL.
(4) LEAKAGE CURRENT: At 0.5 mArms
Mode
Color Temp
Color coordinate
Remark
Cool
(C50)
13,000 K
x = 0.269 (±0.002)
y = 0.273 (±0.002)
* Test signal
 -  Inner pattern for 
W/B adjust
 -  External white 
pattern
(80IRE, 204gray)
Medium
(0)
9,300 K
x = 0.285 (±0.002)
y = 0.293 (±0.002)
Warm
(W50)
6,500 K
x = 0.313 (±0.002)
y = 0.329 (±0.002)
Item
Min
Typ Max
Unit
Remark
Audio practical 
max Output, L/R
(Distortion=10% 
max Output)
4.5
5.0
6.0
W
Vrms
(1) Measurement condition
     - EQ/AVL/Clear Voice: Off
(2) Speaker (8 Ω Impedance)
- 9 -
8. USB S/W Download
* optional, Service only
(1) Put the USB Stick to the USB socket.
(2) Automatically detecting update file in USB Stick.
-  If your downloaded program version in USB Stick is lower 
than that of TV set, it didn’t work. 
       Otherwise USB data is automatically detected.
(3) Show the message “Copying files from memory”.
(4) Updating is starting.
(5) Updating Completed, the TV will restart automatically.
(6)  If  your TV  is  turned  on,  check  your  updated  version  and 
Tool option. (explain the Tool option, next stage)
*  If  downloading  version  is  more  high  than  your TV  have, 
TV  can  lost  all  channel  data.  In  this  case,  you  have  to 
channel recover. if all channel data is cleared, you didn't 
have a DTV/ATV test on production line.
* After downloading, have to adjust TOOL OPTION again.
1) Push "IN-START" key in service remote control.
2) Select "Tool Option 1" and push "OK" key.
3) Punch in the number. (Each model has their number.)
9. Optional adjustments
9.1. Manual White balance Adjustment
9.1.1. Adjustment condition and cautionary items
(1)  Lighting condition in surrounding area surrounding lighting 
should  be  lower  10  lux. Try  to  isolate  adj.  area  into  dark 
surrounding.
(2)  Probe location: Color Analyzer (CA-210) probe should be 
within 10cm and perpendicular of the module surface.
     (80°~ 100°)
(3) Aging time
1)  After Aging  Start,  Keep  the  Power  ON  status  during  5 
Minutes.
2)  In case of LCD, Back-light on should be checked using 
no signal or Full-white pattern.
9.1.2. Equipment
(1)  Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED: 
CH14)
(2) Adj. Computer(During auto adj., RS-232C protocol is needed)
(3) Adjust Remot control
(4) Video Signal Generator MSPG-925F 720p/216-Gray 
     (Model: 217, Pattern: 78) 
9.1.3. Adjustment
(1) Set TV in Adj. mode using POWER ON.
(2)  Zero Calibrate the probe of Color Analyzer, then place it on 
the center of LCD module within 10 cm of the surface.
(3)  Press ADJ  key  →  EZ  adjust  using  adj.  R/C  →  6.  White-
Balance then press the cursor to the right (Key►). When 
Key(►)  is  pressed  216  Gray  internal  pattern  will  be 
displayed.
(4)  One of R Gain / G Gain / B Gain should be fixed at 192, 
and the rest will be lowered to meet the desired value.
(5)  Adj. is performed in COOL, MEDIUM, WARM 3 modes of 
color temperature.
■  If internal pattern is not available, use RF input. In EZ Adj. 
menu 6.White Balance, you can select one of 2 Test-pattern: 
 ON,  OFF.  Default  is  inner(ON).  By  selecting  OFF,  you  can 
adjust using RF signal in 216 Gray pattern.
- 10 -
TROUBLE SHOOTING
1. NO POWER-Main PCBA
Is Adapter 
Output VOLTAGE 19.4V
through of JK700?
NO POWER
Is 3.3V at C708?
Check waveform of X501 
YES
NO
YES
NO
YES
check open or short at Line.
or change Adapter.
check the Lines of IC701,
If there is any problem at Line, 
Change IC701
NO
Check Line short or open between 
IC501 and X501,
Change IC501 or change X501
1
2
4
Is 1.8V at C745?
is 1.25V at C742?
3
YES
check the Lines of IC711,IC704
If there is any problem at Line, 
Change IC704,IC711.
NO
Insert F/W
is 3.3V at 1pin of P120?
when push power key,
Is 0v at 2pin of P120?
Change control
Or check Line short or open of P120
5
is there any waver at 11pin of P120,
when use remote controller? 
6
NO
YES
change IR board
Or check Line short or open of P120
NO
4
X501
- 11 -
2. No raster (Power LED blue, black screen)
Is 19.4V at JK700?
NO RASTER
(Screen is not displayed)
Insert the F/W back
or REPLACE LCD MODULE
Is 1.8V at L501?
Is 1.25V at L500?
Is 1.25V at 4pin of IC704?
Is 1.8V at 2pin of IC711?
YES
NO
YES
NO
YES
Check Line short or open between
IC711/IC704 and IC501,
If there is any problem at Line, 
Change IC711/IC704 or change IC501
NO
check open or short at Line and wafer
between IC704,IC711 and IC600.
If there is any problem at Line, 
Change IC704,IC711 or IC501
1
2
is 3V at 3pin of IC801?
YES
It is not over 3V at 1pin of IC801.
Change Q802.
Or check Line short or open between
R803 and 95pin of IC501.
Change IC 501.
4
3
NO
check open or short at Line.
or change Adapter
is 12V at 1pin of P101?
If is not under 1.5V at R720, 
change Q721 or check open and short 
of Line among Q720 and Q721.
If is under 11V at L110,
Check open and short 
Of line between L110 and P101.
6
NO
Put into LVDS cable completely?
LVDS cable have damage?
NO
If LVDS cable isn’t insulted enough, 
Insult LVDS cable until locking hook.
If LVDS cable have damage,
Change LVDS cable
5
YES
YES
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