LG GR-392CVF Service Manual ▷ View online
6-5 SERVICE DIAGNOSIS CHART
COMPLAINT
POINTS TO BE CHECKED
REMEDY
Cooling is
¥ Is the power cord unplugged from the outlet?
¥ Plug to the outlet.
impossible.
¥ Check if the power S/W is setted to OFF.
¥ Set the switch to ON.
¥ Check if the fuse of power S/W is shorted.
¥ Replace a regular fuse.
¥ Measure the voltage of power outlet.
¥ If voltage is low, wire newly.
Cooling ability
¥ Check if the set is placed close to wall.
¥ Place the set with the space of about 10cm.
is poor.
¥ Check if the set is placed close to stove, gas
¥ Place the set apart from these heat
¥
cooker and direct rays.
¥
appliances.
¥ Is the ambient temperature high or
¥ Make the ambient temperature below.
¥
the room door closed?
¥ Check if putting in hot foods.
¥ Put in foods after they get cold.
¥ Did you open the door of the set too often
¥ Don't open the door too often and closed
¥
or check if the door is closed up?
¥
it firmly.
¥ Check if the Thermostat is set to "WARM (1)".
¥ Set the knob to "MID (2)".
Foods in the
¥ Are foods placed in cooling air outlet?
¥ Place foods in high temperature section.
Refrigerator
¥
(Front Part)
are frozen.
¥ Check if the Thermostat is set to "COLD (3)".
¥ Set the knob to "MID (2)".
¥ Is the ambient temperature within 5¡C?
¥ Set the knob to "WARM (1)".
Dew or ice
¥ Is watery foods kept?
¥ Seal up watery foods with wrap.
forms in the
¥ Check if putting in hot foods.
¥ Put in foods after they get cold.
chamber of
¥ Did you open the door of the set too
¥ Don't open the door too often and close
the set.
¥
often or check if the door is closed up.
¥
it firmly.
Dew forms
¥ Check if ambient temperature and humidity
¥ Wipe dew with a dry cloth. This happening
in the out Case.
¥
are high.
¥
is solved in low temperature and humidity
¥ Is the gap in the door packing?
¥
naturally.
¥ Fill up the gap.
Abnormal
¥ Is the set positioned in a firm and even place?
¥ Adjust the Adjust Screw, and position
noise generates.
¥
in the firm place.
¥ Does any unnecessary objects exist
¥ Remove the objects.
¥
in the back side of the set?
¥ Check if the Drip Tray is omitted.
¥ Place it on an original position.
¥ Check if the cover of mechanical room
¥ Place the cover at an original position.
¥
in below and front side is taken out.
To close the door
¥ Check if the door packing becomes dirty
¥ Clean the door packing.
is not handy.
¥
by filth such as juice.
¥ Is the set positioned in a firm and even place?
¥ Position in the firm place and adjust the
¥ Are too much foods putted in the set?
¥
Adjust Screw.
¥ Keep foods not to reach to the door.
Ice and foods
¥ Check if the inside of the set becomes dirty.
¥ Clean the inside of the set.
smell unpleasant.
¥ Did you keep smelly foods without wraping?
¥ Wrap smelly foods.
¥ It smells plastic.
¥ The new products smell plastic, but it is
¥
removed after 1-2 weeks.
- 13 -
6-6 REFRIGERATING CYCLE
▼ Troubleshooting Chart
▼ Leakage Detection
●
Observe discharging point of refrigerant which may be in oil discharging part in compressor and hole of evaporator.
- 14 -
YES-
YES-
Whether Compressor
runs or not.
runs or not.
Whether frost
forms or not in
Evaporator.
forms or not in
Evaporator.
Observe the discharging
amount of Refrigerant.
amount of Refrigerant.
Inject Refrigerant to Compressor
and check cooling operation.
and check cooling operation.
Clogged by dust.
Gas leakage.
Faulty
Compressor.
Compressor.
Moisture Clog.
Whether oil leaks or not.
Normal formed frost
Normal amount
No or much amount
(Check the leakage point)
Normal formed
frost in Evaporator
frost in Evaporator
No frost
or forms
in inlet only
or forms
in inlet only
Check Compressor
PARTIAL
Freezer room and
Low flowing sound of
A little high
¥ A little Refrigerant
LEAKAGE
Refrigerator
Refrigerant is heard and
more than
¥
discharges.
don't get cold
frost forms in inlet only
ambient
¥ Normal cooling is possible
normally.
temperature.
¥
when injecting Refrigerant
¥
of regular amount.
WHOLE
Freezer room and
Flowing sound of Refrigerant
Equal to ambient
¥ No discharging of Refrigerant.
LEAKAGE
Refrigerator
is not heard and frost isn't
temperature.
¥ Normal cooling is possible
don't get cold
formed.
¥
when injecting Refrigerant
nornally.
¥
of regular amount.
PARTIAL
Freeze room and
Flowing sound of Refrigerant
A little high
¥ Normal discharging of
CLOG
Refrigerator
is heard and frost forms
more than
¥
refrigerant.
don't get cold
in inlet only.
ambient
¥ The capillary tube is faulty.
normally.
temperature.
WHOLE
Freezer room and
Flowing sound of Refrigerant
Equal to ambient
¥ Normal discharging of
CLOG
Refrigerator
is not heard and frost isn't
temperature.
¥
Refrigerant.
don't get cold.
formed.
MOISTURE
Cooling operation
Flowing sound of Refrigerant
Low than
¥ Cooling operation restarts
CLOG
stops periodically.
is not heard and frost melts.
ambient
¥
when heating the inlet of
temperature
¥
capillary tube.
COMP-
Freezer room and
Low flowing sound of
A little high
¥ The pressure of high
RESSION
Refrigerator
Refrigerant is heard and
than ambient
¥
pressure part in
don't get cold.
frost forms in inlet only.
temperature.
¥
compressor is low.
NO COMP-
No compressing
Flowing sound of Refrigerant
Equal to ambient
¥ No pressure of high pressure
RESSION
operation.
is not heard and no frost.
temperature.
¥
part in compressor.
CAUSE
TEMPERATURE
OF THE
COMPRESSOR
REMARKS
STATE OF
THE SET
STATE OF THE
EVAPORATOR
LEAKAGE
CLOGGED
BY
DUST
DEFECTIVE
COMPRESSION
NO.
ITEMS
CONTENTS AND SPECIFICATIONS
REMARKS
WELDING
(1) H 30
ROD
(1)
¥ Chemical Ingredients
¥ Recommend H34 containing 34% Ag in the
(1) ¥
Ag: 30%, Cu: 27%, Zn: 23%, Cd: 20%
¥
Service Center.
(1)
¥ Brazing Temperature: 710~840¡C
(2) Bcup-2
(1)
¥ Chemical Ingredients
(1) ¥
Cu: About 93%
(1) ¥
P: 6.8~7.5%
(1) ¥
The rest: within 0.2%
(1)
¥ Brazing Temperature: 735~840¡C
FLUX
(1)
¥ Ingredients and how to make
¥ Make amount for only a day.
( 1 )
(1) ¥¥
Borax 30%
¥
Holding period: 1 day
(1) ¥¥
Borax 35%
¥ Close the cover of container to prevent dust
(1) ¥
Fluoridation kalium: 35%
¥
putting in the FLUX.
(1) ¥
Water: 4%
¥ Keep it in a stainless steel container.
(1) ¥
Mix the above ingredients and boil until
(1) ¥
they are transformed into liquid.
DRIER
(1) Assemble the drier within 30min.
¥ Don't keep the drier in a outdoor because
ASM
(1)
after unpacking.
¥
humidity damages to it.
(2) Keep the unpacked drier at the temperature
of 80~100¡C.
VACUUM
(1) When measuring with pirant Vacuum
¥ Apply M/C Vacuum Gauge without fail.
(1 )
gauge of charging M/C, vacuum
¥ Perform vacuum operation until a proper
(1 )
degree is within 1 Torr.
¥
vacuum degree is built up.
(2) If the vacuum degree of the cycle inside is
¥ If a proper vacuum degree isn't built up,
¥
(2)
10 Torr. below for low pressure and 20 Torr.
¥
check the leakage from
(2)
for high pressure, it says no vacuum
¥
the Cycle Pipe line part and
(2)
leakage state.
¥
Quick Coupler Connecting part.
(3) Vacuum degree of vacuum pump must be
(3)
0.05 Torr. below after 5 min.
(4) Vacuum degree must be same to the
value described item (2) above for more than
20 min.
20 min.
(1) The pressure of dry air must be more
han 12~16Kg/cm
2
(2) Temperature must be more than
-20
~ -
70¡C.
(3) Keep the pressure to 12~6Kg/cm
2
also
(3)
when substituting dry air for Nitrogen Gas.
NIPPLE
(1) Check if gas leaks with soapy water.
¥ Check if gas leaks from connecting part of
AND
(2) Replace Quick Coupler in case of leakage.
¥
Coupler.
COUPLER
PIPE
(1)
¥ Put all Joint Pipe in a clean box and
(1)¥
cover tightly with the lid so that dust or
(1)¥
humidity is not inserted.
1
2
3
4
5
6
7
DRY AIR
AND
NITROGEN
GAS
AND
NITROGEN
GAS
▼ General Control of Refrigerating Cycle
- 15 -
NO.
ITEMS
CONTENTS AND SPECIFICATIONS
REMARKS
WELDING
(1) H 30
ROD
(1)
¥ Chemical Ingredients
¥ Recommend H34 containing 34% Ag in the
(1) ¥
Ag: 30%, Cu: 27%, Zn: 23%, Cd: 20%
¥
Service Center.
(1)
¥ Brazing Temperature: 710~840¡C
(2) Bcup-2
(1)
¥ Chemical Ingredients
(1) ¥
Cu: About 93%
(1) ¥
P: 6.8~7.5%
(1) ¥
The rest: within 0.2%
(1)
¥ Brazing Temperature: 735~840¡C
FLUX
(1)
¥ Ingredients and how to make
¥ Make amount for only a day.
( 1 )
(1) ¥¥
Borax 30%
¥
Holding period: 1 day
(1) ¥¥
Borax 35%
¥ Close the cover of container to prevent dust
(1) ¥
Fluoridation kalium: 35%
¥
putting in the FLUX.
(1) ¥
Water: 4%
¥ Keep it in a stainless steel container.
(1) ¥
Mix the above ingredients and boil until
(1) ¥
they are transformed into liquid.
DRIER
(1) Assemble the drier within 30min.
¥ Don't keep the drier in a outdoor because
ASM
(1)
after unpacking.
¥
humidity damages to it.
(2) Keep the unpacked drier at the temperature
of 80~100¡C.
VACUUM
(1) When measuring with pirant Vacuum
¥ Apply M/C Vacuum Gauge without fail.
(1 )
gauge of charging M/C, vacuum
¥ Perform vacuum operation until a proper
(1 )
degree is within 1 Torr.
¥
vacuum degree is built up.
(2) If the vacuum degree of the cycle inside is
¥ If a proper vacuum degree isn't built up,
¥
(2)
10 Torr. below for low pressure and 20 Torr.
¥
check the leakage from
(2)
for high pressure, it says no vacuum
¥
the Cycle Pipe line part and
(2)
leakage state.
¥
Quick Coupler Connecting part.
(3) Vacuum degree of vacuum pump must be
(3)
0.05 Torr. below after 5 min.
(4) Vacuum degree must be same to the
value described item (2) above for more than
20 min.
20 min.
(1) The pressure of dry air must be more
han 12~16Kg/cm
2
(2) Temperature must be more than
-20
~ -
70¡C.
(3) Keep the pressure to 12~6Kg/cm
2
also
(3)
when substituting dry air for Nitrogen Gas.
NIPPLE
(1) Check if gas leaks with soapy water.
¥ Check if gas leaks from connecting part of
AND
(2) Replace Quick Coupler in case of leakage.
¥
Coupler.
COUPLER
PIPE
(1)
¥ Put all Joint Pipe in a clean box and
(1)¥
cover tightly with the lid so that dust or
(1)¥
humidity is not inserted.
1
2
3
4
5
6
7
DRY AIR
AND
NITROGEN
GAS
AND
NITROGEN
GAS
▼ General Control of Refrigerating Cycle
- 15 -