DOWNLOAD LG MC-805AR Service Manual ↓ Size: 1.91 MB | Pages: 35 in PDF or view online for FREE

Model
MC-805AR
Pages
35
Size
1.91 MB
Type
PDF
Document
Service Manual
Brand
Device
Microwave Oven
File
mc-805ar.zip
Date

LG MC-805AR Service Manual ▷ View online

NECESSARY TOOLS
Tools normally used for TV servicing are sufficient.
Standard tools are listed below.
• Diagonal pliers
• Long nose pliers
• Cross head screwdriver
• Wrench (size 5 mm)
• Nutdriver (size 5 mm)
• Adjustable wrench
• Soldering iron
• Solder
• Vinyl insulation tape
• Polishing cloth
CAUTIONS
• Be sure to check a microwave emission prior to
servicing the oven if the oven is operative prior to
servicing.
• If the oven operates with door open, the service
personnel should;
—Tell the user not to operate the oven
• The service personnel should check all surface and
vent openings for microwave emission testing.
• Check for microwave energy leakage after every
servicing. The power density of the microwave
radiation leakage emitted by the microwave oven
should not exceed 4 mW/cm
2
.
And always start measuring of an unknown field to
assure safety for operating personnel from radiation
leakage.
NOTE: The standard is 5 mW/cm
2
while in the
customer’s home. 4 mW/cm
2
stated here is
manufacturer’s own voluntary standard for units in
customer’s home.
EQUIPMENT
• Microwave Survey Meter
• 600cc glass beaker
• Glass thermometer 100°C
NECESSARY MEASURING
INSTRUMENTS
• TESTER (VOLTS-DC, AC, Multmeter)
• Microwave survey meter
—Holaday H1-1500, Hi-1501
—Narda 8100, 8200
• Inch scale
• 600 cc non conductive material beaker (glass or
plastic), inside diameter: approx. 8.5cm (3
1
/
2
in.)
•  Cylindrical and made of borosilicate glass vessel max.
thickness: 3mm
outside diameter: approx. 190mm
height: approx. 90mm
•  Glass thermometer: 100°C or 212°F (1 deg scale)
MEASURING MICROWAVE ENERGY
LEAKAGE
• Pour 275 ± 15cc of 20°C ± 5°C water in a beaker
which is graduated to 600 cc, and place the beaker on
the center of the turntable.
• Set the energy leakage monitor to 2,450 MHz and use
it following the manufacturer’s recommended test
procedure to assure correct result.
• When measuring the leakage, always use the 2 inch
(5cm) spacer supplied with the probe.
• Operate the oven at its maximum output.
• Measure the microwave radiation using and
electromagnetic radiation monitor by holding the probe
perpendicular to the surface being measured.
Tools and Measuring Instruments
5-1
Microwave Leakage Test
SERVICE INFORMATION
Move probe along shaded area.
Probe scanning speed;
Less than 2.5 cm/sec
5-10
COMPONENTS TEST 
PROCEDURE  RESULTS
HIGH VOLTAGE
CAPACITOR
Antenna
Gasket
Filament
Terminals
Chassis
Normal : Momentary indicates
several ohms, and
then gradually
returns to infinite.
Normal : 
.
NOTE
: When testing the magnetron, be sure to install the magnetron gasket in
the correct position and be sure that the gasket is in good condition. 
Measure the resistance.
(Multi-meter scale : R x 1000) 
• Terminal to termonal.
Measure the resistance.
(Multi-meter scale : R x 1000) 
• Terminal to case.
Measure the continuity (Forward).
(Multi-meter scale : R x 10000) 
Measure the continuity (Reverse).
(Multi-meter scale : R x 10000) 
Normal : 
.
Abnormal : Continuity.
Normal : Continuity.
Abnormal : 
.
HIGH VOLTAGE
DIODE
NOTE
:
Some inexpensive
meter may indicate
infinite resistance in
both direction.
5-11
COMPONENTS TEST 
PROCEDURE 
RESULTS
HEATER ELEMENT
(Wire leads removed)
FUSE
(Wire leads removed.)
Normal
Abnormal
0°c~Approx 150°C
Approx 150°C
OVEN THERMOSTAT
MAGNETRON
THERMOSTAT
Normal : 
• Grill heater
Approx. 40.7 
(at 20~30°C)
Normal : more than 0.5M 
Measure the resistance with 500V-100M
insulation resistance meter.
Measure the resistance.
(Multi-meter scale : R x 1) 
Check for continuity of the switch with a
Multi-meter.
NOTE : If the fuse is blown, check the primary, the secondary, and the monitor
switches, H.V.D. and H.V.C. before replacing the fuse.
If the fuse is blown by improper switch operation replace the defective
switch and the fuse at the same time.
Replace just the fuse if the switches operate normally.
NOTE : Make sure heater is fully cooled when tested.
5-12
COMPONENTS TEST 
PROCEDURE 
RESULTS
GRILL HEATER
(Wire leads removed)
SOLENOID
RECTIFIRE ASM:
VOLTAGE FOR
SOLENOID
CIRCULATION MOTOR
(Wire leads removed)
NOTE:
*(     ) = WIRE COLOR
Normal : COM-230V : Approx. 150 
COM-24V : Approx. 20 
Abnormal : Infinite or several ohm.
Normal : Approx. 200~300 
Abnormal : Infinite or several
ohm.
Normal : Approx. 134 
Abnormal : Infinite or several ohm.
DC : 24V
24V
(BN)
COM
(YL)
230V(BL)
AC 28V
DC 24V
INPUT
OUT PUT
BN
YL
Measure the resistance.
(Multi-meter scale : R x 1) 
Measure the resistance.
(Multi-meter scale : R x 1) 
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