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Model
MC-785BC
Pages
36
Size
917.87 KB
Type
PDF
Document
Service Manual
Brand
Device
Microwave Oven
File
mc-785bc.zip
Date

LG MC-785BC Service Manual ▷ View online

A. PRIMARY INTERLOCK SWITCH TEST
When the door button is slowly depressed with the
door closed, an audible "click" should be heard at
the same time or successively at intervals. When
the button is slowly released, the latches should
activate the switches with an audible "click". 
If the latches do not activate the switches when the
door is closed, the switches should be a adjusted  in
accordance with adjustment procedure. Disconnect
the wire lead from the primary switch. Connect the
multimeter leads to the common (COM) and
normally open (NO) terminal of the switch. The
meter should indicate an open circuit in the door
open 
condition.
When the door is closed, the meter should indicate
a closed circuit.
When the primary switch operation is abnormal,
make the necessary adjustment or replace the
switch only with the same type of switch.
B. SECONDARY INTERLOCK SWITCH TEST
Disconnect the wire lead from the secondary switch.
Connect the multimeter leads to the common (COM)
and normally open (NO) terminals of the switch. The
meter should indicate a open condition. When the
door is closed, meter should indicate an closed
circuit. When the secondary switch operation is
abnormal, make the necessary adjustment or
replace the switch only with the same type of switch.
C. MONITOR SWITCH TEST
Disconnect the wire lead from the monitor switch.
Connect the multimeter leads to the common (COM)
and normally close (NC) terminals of the switch. The
meter should indicate closed circuit in the door open
condition. When the door is closed, meter should
indicate an closed circuit.When the monitor switch
operation is abnormal, replace the same type of
switch.
Interlock continuity Test
17
COMPONENTS
TEST PROCEDURE
RESULTS
SWITCHES
Check for continuity of the switch
(Wire leads removed)
with a Multi-meter
Primary
Switch
Monitor
Switch
Secondary
Switch
NOTE: After checking for the continuity of switches, make sure that are
correctly connected.
Door
open
Door
close
COM
NO
COM
NC
COM  
NO
COM  
NO
WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION
EMISSION,REPLACE ONLY WITH IDENTICAL REPLACEMENT RARTS.
TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR PRIMARY / SECONDARY SWITCH
TYPE NO. SZM-V 16-FA-61 OR VP-531A-OF FOR MONITOR SWITCH
Component Test Procedure
18
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE OUT
CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH 
VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE 
HIGH VOLTAGE TRANSFORMER. (SEE PAGE 5)
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER OF
WATER IN CONTAINER) IN THE OVEN.
COMPONENTS
TEST PROCEDURE
RESULTS
HIGH VOLTAGE
TRANSFORMER
(Wire leads removed)
1. Measure the resistance.
(Multi-meter scale: R 
1)
Primary winding 
Approx: 1.4 
Secondary winding 
Approx: 90 
Filament winding 
Less than: 0.1 
2. Measure the resistance.
(Multi-meter scale: R 
1000)
Primary winding to ground 
Normal: 
.
Filament winding to ground 
Normal: 
.
MAGNETRON 
1. Measure the resistance.
(Wire leads removed)
(Multi-meter scale: R 
1)
Between filament terminals
Normal: Less than 1 
2. Measure the resistance.
(Multi-meter scale: R 
1000)
Filament to chassis.
Normal: 
.
Secondary
Winding
Filament
Winding
Terminal
Filament
Winding
Terminal
Primary
Winding
19
COMPONENTS 
TEST PROCEDURE 
RESULTS
HIGH VOLTAGE
CAPACITOR
Antenna
Gasket
Filament
Terminals
Chassis
Normal : Momentary indicates
several ohms, and
then gradually
returns to infinite.
Normal : 
.
NOTE : When testing the magnetron, be sure to install the magnetron gasket in
the correct position and be sure that the gasket is in good condition. 
Measure the resistance.
(Multi-meter scale : Rx1000) 
Terminal to termonal.
Measure the resistance.
(Multi-meter scale : Rx1000) 
Terminal to case.
Measure the continuity (Forward).
(Multi-meter scale : Rx10000) 
Measure the continuity (Reverse).
(Multi-meter scale : Rx10000) 
Normal : 
.
Abnormal : Continuity.
Normal : Continuity.
Abnormal : 
.
HIGH VOLTAGE
DIODE
NOTE :
Some inexpensive
meter may indicate
infinite resistance in
both direction.
This device is to be serviced only by properly qualified service personnel.
Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be
taken to avoid possible exposure to excessive microwave energy.
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
A) Do not operate or allow the oven to be operated with the door open.
B) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary; (1) interlock operation, (2) proper door closing,  (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
C) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
D) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual
before the oven is released to the owner.
E) A microwave leakage check should be performed on each oven prior to release to the owner.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
SAFETY PRECAUTIONS
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