DOWNLOAD LG MB-395T Service Manual ↓ Size: 1.68 MB | Pages: 62 in PDF or view online for FREE

Model
MB-395T
Pages
62
Size
1.68 MB
Type
PDF
Document
Service Manual
Brand
Device
Microwave Oven
File
mb-395t.zip
Date

LG MB-395T Service Manual ▷ View online

5-17
(TROUBLE 7) Grill
CONDITION
CHECK
RESULT
CAUSE
REMEDY
1. Heater is not
operating.
Abnormal.
Normal.
Normal.
Heater.
Thermostat and
relay3.(Grill)
Abnormal.
Malfunction the
thermostat.
Malfunction the
heater.
Replace.  
Wire connection.
No continuity.
Open or loosen.
Replace or
connect tightly.  
Replace.  
1. Lower tempera-
ture the oven.
Abnormal.
Normal.
Heater.
Thermostat and
relay3.(Grill)
Abnormal.
Malfunction the
thermostat.
Malfunction the
heater.
Replace.  
Replace.  
(TROUBLE 6) Oven does not cook properly when programmed for the set power level 
(Operates properly on HIGH)
CONDITION
CHECK
RESULT
CAUSE
REMEDY
Output is full when
you set lower
power level.
Abnormal.
Disconnect the
wire leads from
relay 2 and check
continuity relay 2.
(Operate the unit)
Defective P.C.B.
assembly.
Replace P.C.B.
assembly.  
NOTE: * Make sure the wore leads correct position.
* When removing the wire leads from parts be sure to grasp the connector not the wires.
* When removing the magnetron, be sure to install the magnetron gasket in the correct position and in
good condition.
MEASUREMENT WITH OUTER CASE
REMOVED
• When you replace the magnetron, measure for
microwave energy leakage before the outer case is
installed and after all necessary components are
replaced or adjusted.
Special care should be taken in measuring the
following parts. (Circled area of below Fig.)
- Around the magnetron
- The waveguide
MEASUREMENT WITH A FULLY
ASSEMBLED OVEN
• After all components, including the outer case, are fully
assembled, measure for microwave energy leakage
around the door viewing window, the exhaust opening,
and air inlet openings.
• Microwave energy leakage must not exceed the values
prescribed below.
NOTE: Leakage with the outer case removedless than
5 mW/cm.sq. Leakage for a fully assembled
oven (Before the latch switch (primary) is
interrupted) with the door in a slightly opened
position-less than 2 mW/cm.sq.
NOTES WHEN MEASURING
• Do not  exceed meter full scale deflection.
• The test probe must be removed no faster than  
1 inch/sec (2.5 cm/sec) along the shaded area,
otherwise a false reading may result.
• The test probe must be held with the grip portion of the
handle.
A false reading may result if the operator's hand is
between the handle and the probe.
• When testing near a corner of the door, keep the probe
perpendicular to the surface making sure the probe
horizontally along the oven surface, this may possibly
cause probe damage.
RECORD KEEPING AND NOTIFICATION
AFTER MEASUREMENT
• After adjustment and repair of any microwave energy
interruption or microwave energy blocking device,
record the measured values for future reference. Also
enter the information on the service invoice.
• The microwave energy leakage should not be more
than 4 mW/cm.sq. after determining that all parts are in
good condition, functioning properly and genuine
replacement parts which are listed in this manual have
been used.
• At least once a year, have the electromagnetic energy
leakage monitor checked for calibration by its
manufacturer.
WARNING : AVOID CONTACTING ANY    
HIGH VOLTAGE PARTS
5-2
• Microwave power output measurement is made with
the microwave oven supplied at its rated voltage and
operated at its maximum microwave power setting with
a load of (1000±5) g of potable water.
• The water is contained in a cylindrical borosilicate glass
vessel having a maximum material thickness of 3 mm
and an outside diameter of approximately 190mm.
• The oven and the empty vessel are at ambient
temperature prior to the start of the test.
• The initial temperature (T1) of the water is (10±2)°C It
is measured immediately before the water is added to
the vessel. After addition of the water to the vessel,
the load is immediately placed on the center of the
turntable which is in the lowest position and the
microwave power switched on.
• The time T for the temperature of the water to rise by a
value 
T of (10±2)°K is measured, where T is the time
in seconds and 
T is the temperature rise.   The initial
and final water temperatures are selected so that the
maximum difference between the final water
temperature and the ambient temperature is 5°K.
• The microwave power output P in watts is calculated
from the following formula :
4187 x (
T)
T
is measured while the microwave generator is
operating at full power. Magnetron filament heat-up
time is not included. (about 3 sec)
• The  water is stirred to equalize temperature throughout
the vessel, prior to measuring the final water
temperature.
• Stirring devices and measuring instruments are
selected in order to minimize addition or removal of
heat.
WATER LOAD
TURNTABLE
MEASUREMENT OF MICROWAVE POWER OUTPUT
P =
DISASSEMBLY AND ADJUSTMENT
A. OUTER CASE REMOVAL
1) Disconnect the power supply cord from the outlet.
2) Remove the screws from the rear and along side
edges of the case.
The outer case must be moved backward to be lifted
off.
B. POWER SUPPLY CORD
1) Remove the outer case.
2) Disconnect two terminals, and remove one screw of
the earth terminal.
CAUTION: DISCHARGE THE HIGH VOLTAGE 
CAPACITOR BEFORE SERVICING
(refer to page 2-1)
C. CONTROL PANEL ASSEMBLY
1) Disconnect the leadwire from the PCB SUB ASS’Y.
2) Remove the screws for the earth and securing the
control panel.
3) Lift control panel ASS’Y from the oven by the tab
unhooked.
5-3
D. DOOR GROSS ASSEMBLY REMOVAL
1) Open the door.
2) Remove the choke cover very carefully with a    flat-
blade screwdriver.
CAUTION : Be careful not to damage door seal plate
by screwdriver.
3) Lift up and push the door.
NOTE:
1. After replacing the door, be sure to check that the
primary switch, monitor switch, and secondary switch
operate normally.
2. After replacing the door, check for microwave energy
leakage with a survey meter. Microwave energy must
be below the limit of 5 mW/cm. (with a 275 ml water
load)
3. When mounting the door assembly to the oven
assembly, be sure to adjust the door assembly parallel
to the chassis. Also adjust so the door has no play
between the inner door surface and oven frame
assembly. If the door assembly is not mounted
properly, microwaves may leak from the clearance
between the door and the oven.
E. HIGH VOLTAGE TRANSFORMER 
REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from magnetron, high voltage
transformer, and capacitor.
3) Remove the screw holding the high voltage
transformer to the baseplate.
F. FAN MOTOR ASSEMBLY REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from fan motor, noise filter
and high voltage capacitor.
3) Remove the two screws holding the the suction guide
ASS’Y to the oven cavity and remove the high voltage
diode earth screw.
4) Remove the screw of the capacitor bracket.
5) Remove the two screws holding the fan motor ASS’Y
to the suction guide ASS’Y.
G. HIGH VOLTAGE CAPACITOR AND
DIODE REMOVAL
1) Discharge the high voltage capacitor.
2) Disconnect the leadwire from fan motor, noise filter
and high voltage capacitor.
3) Remove the screw holding the suction guide ASS’Y to
the oven cavity and remove the high voltage diode
earth screw.
4) Remove the screw holding the high voltage capacitor
bracket.
Remove choke cover 
H.V.
Diode
H.V.
Capacitor
Suction
Guide
Fan Motor ASS’Y
H.V.
Transformer
5-4
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