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Model
LS-J0761NL_NM_NN LS-J0962NL_NM_NN LS-L1261NL_NM_NN LS-K1860NL_NM_NN_YL LS-K181N-1
Pages
127
Size
11.33 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner
File
ls-j0761nl-nm-nn-ls-j0962nl-nm-nn-ls-l1261nl-nm-nn.zip
Date

LG LS-J0761NL_NM_NN / LS-J0962NL_NM_NN / LS-L1261NL_NM_NN / LS-K1860NL_NM_NN_YL / LS-K181N-1 Service Manual ▷ View online

-39-
3. Evacuation
Connect the charge hose end described in the
preceding steps to the vacuum pump to evacuate
the tubing and indoor unit.
Confirm the "Lo" knob of the manifold valve is
open. Then, run the vacuum pump.
The operation time for evacuation varies with tub-
ing length and capacity of the pump. 
The following table shows the time required for
evacuation.
When the desired vacuum is reached, close the
"Lo" knob of the manifold valve and stop the vac-
uum pump.
4. Finishing the job
With a service valve wrench, turn the valve stem
of liquid side valve counter-clockwise to fully open
the valve.
Turn the valve stem of gas side valve counter-
clockwise to fully open the valve.
Loosen the charge hose connected to the gas
side service port slightly to release the pressure,
then remove the hose.
Replace the flare nut and its bonnet on the gas
side service port and fasten the flare nut securely
with an adjustable wrench. This process is very
important to prevent leakage from the system.
Replace the valve caps at both gas and liquid
side service valves and fasten them tight.
This completes air purging with a vacuum pump. 
The air conditioner is now ready to test run.
(1) Remove the caps from the 2-way and 3-way valves.
(2) Remove the service-port cap from the 3-way valve.
(3) To open the 2-way valve turn the valve stem counter-
clockwise approximately 90°, wait for about 2~3 sec,
and close it.
(4) Apply a soap water or a liquid neutral detergent on the
indoor unit connection or outdoor unit connections by a
soft brush to check for leakage of the connecting points
of the piping.
(5) If bubbles come out, the pipes have leakage.
Soap water method
Control
cover 
Liquid side
(Smaller diameter)
Gas side
(Bigger diameter)
2-way valve
(open)
3-way valve
(close)
Cap
Service port cap
Hexagonal wrench
Terminal block
(pillar terminal)
Required time for evacuation 
when 30 gal/h vacuum pump is used
10 min. or more
15 min. or more
If tubing length is less
than 10m (33 ft)
If tubing length is longer
than 10m (33 ft)
Indoor unit
Outdoor unit
Lo Hi
Manifold valve
Vacuum pump
Pressure 
gauge
Open
Close
-4-
• If power is on, it will operate to chage capacitor (330µF/450WV) on controller and power relay will oper-
ate after about 2~5sec.
• If outdoor temp. is below 0°C, preheater is operating for 1~5min.
• At the initial, It will be operated compressor after 1min. for preheating.
• The active power filter is designed to correct power factor(cos 
θ
) and to regulate DC link voltage.
• It will be operated PFC circuit when the compressor freq. is over 12Hz.
• If DC link voltage is not over DC 350V in 6 sec. in case of PFC on, it does not operating of compressor.
• The final operating freq. of comp. is set the lowest freq. that limited outdoor temp., discharge pipe temp.,
heat-sink temp., target freq., owing to CT.
• When the temp. of power module increases to 85°C, controller decreases Freq. of Comp.
• It will be changed the drive freq. of comp. according to temp. of indoor and outdoor.
• It will be changed the drive voltage of comp. according to operating frequency.
• It is only operated in the heating operation mode except defrosting operation.
• High speed
- Although fan motor speed is low, it will change high speed in case of below AC193V, over 45°C of out-
door temp., and over fc, fh of comp. Freq.
• Low speed
- Nomal mode and over AC270V
Outdoor Unit
Power relay control
Stand by control at low temp.
Active power filter control(PFC)
Comp. Freq. control
Overheatng. Protection(Power module)
Freq. speed control(up/down speed)
V/F control
Total current control (over current protection)
DC peak current control
4 way valve control
Outdoor fan motor control
Discharge pipe temp. control
-40-
6. Test Running
1. Check that all tubing and wiring have been properly
connected.
2. Check that the gas and liquid side service valves
are fully open.
1. Prepare remote control
Remove the battery cover 
by pulling it according to the
arrow direction.
Insert new batteries making 
sure that the (+) and (–) of 
battery are installed correctly.
Reattach the cover by
pushing it back into position.
NOTE:
• Use 2 AAA(1.5volt) batteries. Do not use
rechargeable batteries.
• Remove the batteries from the remote control if
the system is not going to be used for a long time.
2. Settlement of outdoor unit
Anchor the outdoor unit with a bolt and
nut(ø10mm) tightly and horizontally on a con-
crete or rigid mount.
When installing on the wall, roof or rooftop,
anchor the mounting base securely with a nail or
wire assuming the influence of wind and earth-
quake.
In the case when the vibration of the unit is con-
veyed to the hose, secure the unit with an anti-
vibration rubber.
3. Evaluation of the performance
Operate unit for 15~20 minutes, then check the sys-
tem refrigerant charge:
1. Measure the pressure of the gas side service
valve.
2. Measure the temperature of the intake and dis-
charge of air.
NOTE: If the actual pressure are higher than shown,
the system is most likely over-charged, and
charge should be removed. If the actual pres-
sure are lower than shown, the system is most
likely undercharged, and charge should be
added.
The air conditioner is now ready for use.
Bolt
Tubing connection
Outside ambient TEMP The pressure of the gas side service valve
35°C(95°F)
4.5~5.5kg/cm
2
G(63.9~78.1 P.S.I.G.)
This is performed when the unit is to be relocated
or the refrigerant circuit is serviced.
Pump Down means collecting all refrigerant in the out-
door unit without loss in refrigerant gas.
CAUTION:
Be sure to perform Pump Down procedure with the
unit cooling mode.
Pump Down Procedure
1. Connect a low-pressure gauge manifold hose to the
charge port on the gas side service valve.
2. Open the gas side service valve halfway and purge the
air from the manifold hose using the refrigerant gas.
3. Close the liquid side service valve(all the way in).
4. Turn on the unit's operating switch and start the cool-
ing operation.
5. When the low-pressure gauge reading becomes 1 to
0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas
side valve stem and then quickly turn off the unit. At
that time, Pump Down has been completed and all
refrigerant gas will have been collected in the outdoor
unit.
PUMP DOWN
Battery Cover
3. Ensure the difference between the intake temper-
ature and the discharge is more than 8°C (Cool-
ing) or reversely (Heating).
4. For reference; the gas side pressure of optimum
condition is as below.(Cooling)
Discharge 
temperature
Discharge air
Intake temperature
-41-
Operation 
Name and Function-Remote Control 
Remote Control 
ON
PLASMA
OFF
SET
CANCEL
Signal transmitter
4
5
6
7
1
2
3
8
Heat pump model
Cooling model
ON/OFF TIMER BUTTONS
Used to set the time of starting and stopping
operation.
TIME SETTING BUTTONS
Used to adjust the time. 
TIMER SET/CANCEL BUTTONS
Used to set the timer when the desired time is
obtained and to cancel the Timer operation.
SLEEP MODE AUTO BUTTON
Used to set Sleep Mode Auto operation.
AIR CIRCULATION BUTTON
Used to circulate the room air without cooling or
heating (turns indoor fan on/off).
ROOM TEMPERATURE CHECKING BUTTON
Used to check the room temperature.
PLASMA(OPTION)
Used to start or stop the plasma-purification
function.
RESET BUTTON
Used prior to resetting time or after replacing
batteries.
1
2
3
4
5
6
7
8
Page of 127
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