DOWNLOAD LG LS-C186V L2 / LS-H186V L2 Service Manual ↓ Size: 2.39 MB | Pages: 63 in PDF or view online for FREE

Model
LS-C186V L2 LS-H186V L2
Pages
63
Size
2.39 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner
File
ls-c186v-l2-ls-h186v-l2.zip
Date

LG LS-C186V L2 / LS-H186V L2 Service Manual ▷ View online

Service Manual  21
Installation
Checking the Drainage
To check the drainage.
1. Pour a glass of water on the evaporator.
2. Ensure the water flows through the drain hose of the
indoor unit without any leakage and goes out the
drain exit.
Drain piping
1. The drain hose should point downward for easy drain
flow.
2. Do not make drain piping like the following.
Downward slope
Do not raise
Accumulated
drain water
Tip of drain hose 
dipped in water
Air
Waving
Water
leakage
Water
leakage
Ditch
Less than 
50mm gap
Water
leakage
22 Room Air Conditioner
Installation
Forming the Piping
Form the piping by wrapping the connect-
ing portion of the indoor unit with insula-
tion material and secure it with two kinds
of vinyl tapes.
• If you want to connect an additional drain hose, the
end of the drain outlet should be routed above the
ground. Secure the drain hose appropriately.
In cases where the outdoor unit is
installed below the indoor unit perform the
following.
1. Tape the piping, drain hose and connecting cable
from down to up.
2. Secure the tapped piping along the exterior wall
using saddle or equivalent.
In cases where the outdoor unit is
installed above the Indoor unit perform the
following.
1. Tape the piping and connecting cable from down to
up.
2. Secure the taped piping along the exterior wall. Form
a trap to prevent water entering the room.
3. Fix the piping onto the wall by saddle or equivalent.
Taping
Drain hose
Pipings
Connecting cable
Trap is required to prevent water
from entering electrical parts.
Seal small openings
around pipings with a
gum type sealer.
Seal a small opening 
around the pipings 
with gum type sealer.
Trap
Trap
Service Manual  23
Installation
Air Purging
Air purging
The air and moisture remaining in the refrigerant system have undesirable effects as indicated below.
1. Pressure in the system rises.
2. Operating current rises.
3. Cooling(or heating) efficiency drops.
4. Moisture in the refrigerant circuit may freeze and block capillary tubing.
5. Water may lead to corrosion of parts in the refrigeration system.
Therefore, after evacuating the system, take a leak test for the piping and tubing between the indoor and outdoor unit.
Air purging with vacuum pump
1. Preparation
• Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and
all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on the out-
door unit. Note that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage.
2. Leak test
• Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses.
CAUTION: Be sure to use a manifold valve for air purging. If it is not available, use a stop
valve for this purpose. The "Hi" knob of the manifold valve must always be kept close.
• Pressurize the system to no more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge
reading reached 150 P.S.I.G. Next, test for leaks with liquid soap.
CAUTION: To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder
must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a verti-
cal standing position.
1. Do a leak test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves.
Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth.
2. After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at
the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.
Lo
Hi
Indoor unit
Outdoor unit
Manifold valve
Charge hose
Nitrogen gas
cylinder(in vertical
standing position)
Pressure 
gauge
24 Room Air Conditioner
Installation
Soap water method
1. Remove the caps from the 2-way and 3-way valves.
2. Remove the service-port cap from the 3-way valve.
3. To open the 2-way valve turn the valve stem counterclock-
wise approximately 90°, wait for about 2~3 sec, and close it.
4. Apply a soap water or a liquid neutral detergent on the
indoor unit connection or outdoor unit connections by a soft
brush to check for leakage of the connecting points of the
piping.
5. If bubbles come out, the pipes have leakage
Evacuation
1. Connect the charge hose end described in the preceding
steps to the vacuum pump to evacuate the tubing and
indoor unit.
Confirm the "Lo" knob of the manifold valve is open.
Then, run the vacuum pump.
The operation time for evacuation varies with tubing
length and capacity of the pump. The following table
shows the time required for evacuation.
2. When the desired vacuum is reached, close the "Lo"
knob of the manifold valve and stop the vacuum pump.
Finishing the job
1. With a service valve wrench, turn the valve stem of liquid
side valve counter-clockwise to fully open the valve.
2. Turn the valve stem of gas side valve counter-clockwise
to fully open the valve.
3. Loosen the charge hose connected to the gas side ser-
vice port slightly to release the pressure, then remove
the hose.
4. Replace the flare nut and its bonnet on the gas side ser-
vice port and fasten the flare nut securely with an
adjustable wrench. This process is very important to pre-
vent leakage from the system.
5. Replace the valve caps at both gas and liquid side ser-
vice valves and fasten them tight.
This completes air purging with a vacuum pump. 
The air conditioner is now ready to test run.
Gas side
Liquid side
Cap
Hexagonal wrench
2-way valve
(Open)
3-way valve
(Close)
Required time for evacuation when 30 gal/h vacuum
pump is used
10 min. or more
15 min. or more
If tubing length is less
than 10m (33 ft)
If tubing length is longer
than 10m (33 ft)
Indoor unit
Outdoor unit
Lo
Hi
Manifold valve
Vacuum pump
Pressure 
gauge
Open
Close
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