DOWNLOAD LG LM-1860HL Service Manual ↓ Size: 1.16 MB | Pages: 65 in PDF or view online for FREE

Model
LM-1860HL
Pages
65
Size
1.16 MB
Type
PDF
Document
Service Manual
Brand
Device
Air Conditioner
File
lm-1860hl.zip
Date

LG LM-1860HL Service Manual ▷ View online

6. Gas Charging
(After Evacuation)
• Procedure
(1) Connect the charge hose the charging cylinder. 
- Connect the charge hose which you disconnect-
ed from the vacuum pump to the valve at the
bottom of the cylinder.
- If you are using a gas cylinder, also use a scale
and reverse the cylinder so that the system can
be charged with liquid.
(2) Purge the air from the charge hose.
- Open the valve at the bottom of the cylinder and
press the check valve on the charge set to
purge the air. (Be careful of the liquid refriger-
ant). The procedure is the same if using a gas
cylinder.
(3) Open the valve (Lo side) on the charge set and
charge the system with liquid refrigerant.
- If the system can not be charged with the speci-
fied amount of refrigerant, it can be charged
with a little at a time (approximately 150g each
time) while operating the air conditioner in the
cooling cycle; however, one time is not suffi-
cient, wait approximately 1 minute and then
repeat the procedure (pumping down-pin).
(4) Immediately disconnect the charge hose from
the gas side valve's service port.
- Stopping partway will allow the gas to be dis-
charged.
- If the system has been charged with liquid
refrigerant while operating the air conditioner
turn off the air conditioner before disconnecting
the hose.
(5) Mount the valve stem nuts and the service port
nut.
- Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
- Be sure to check for gas leakage.
(6) Apply steps from (1) to (5) to each unit (A-unit,
B-unit) by the same method.
- 47 -
Lo
This is different from previous procedures.
Because you are charging with liquid refrigerant
from the gas side, absolutely do not attempt to
charge with larger amounts of liquid refrigerant
while operating the air conditioner.
Indoor unit
Liquid side
Outdoor unit
Open
3-Way
valve
3-Way
valve
Open
Gas side
Check valve
Charging
cylinder
CLOSE
OPEN
(1)
Trouble analysis
1. Check temperature difference between intake and discharge air and operating current.
All amount of refrigerant leaked out. 
Check refrigeration cycle.
Refrigerant leakage
Clog of refrigeration cycle
Defective compressor
Excessive amount of refrigerant
Normal
Notice:
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.
2. Check temperature and pressure of refrigeration cycle.
Notice:
1. The suction pressure is usually 4.5~6.0 kg/cm
2
G at normal condition.
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.
- 48 -
Cycle Trouble Shooting Guide
Temp. difference 
: approx. 0°C
Current
: less than 80% of
rated current
Temp. difference 
: approx. 8°C
Current
: less than 80% of
rated current
Temp. difference 
: less than 8°C
Current
: over the rated
current
Temp. difference 
: over 8°C
Temp. Difference 
Operating Current
Suction pressure
Temperature
(Compared with
(Compared with
Cause of Trouble
Description
the normal value)
the normal value)
High
Defective compressor
Current is low.
Defective 4-way reverse valve
Normal
Excessive amount of 
High pressure does not quickly 
refrigerant
rise at the beginning of operation.
Insufficient amount of
Current is low.
Lower
Higher
refrigerant (Leakage)
Clogging
Current is low.
Higher
- 49 -
Electronic Parts Trouble shooting Guide
YES
YES
YES
NO
YES
YES
NO
NO
NO
NO
YES
NO
Possible Trouble 1
: The unit does not operate.
Is the trans input power
AC240V?
Is the trans output power
about AC14V?
Is output voltage of IC2
DC12V?
Is output voltage of IC3
DC5V?
Is the reset circuit 
all right?
Check the fuse, check
the wiring diagram.
Is shorted the
trans output?
Check the main P.C.B
pattern.
Exchange the trans.
Exchange IC2.
Exchange IC3.
Check and exchange IC4.
Exchange Main P.C.B ASM
- 50 -
NO
YES
YES
NO
YES
YES
NO
NO
NO
NO
YES
NO
YES
YES
Possible Trouble 2
: Fan does not operate.
Is it the DRY Mode?
Is it the HOT Mode?
Is the IC8 O.K?
Is the each SSR 
all right?
Exchange the defect SSR
Check the FAN Motor and
Connector (CN-AC/DC)
Check the SSR-L, M, H
Does the temperature
set all right?
Does the temperature
set all right?
Does the deice
LED 4 right?
Adjust setting temp.
Adjust setting temp.
Check the FAN Motor
and Connector.
Exchange the IC8.
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