LG LB-H1860HL_CL / LB-H2460HL_CL / LB-G3680HL_CL Service Manual ▷ View online
–21–
Outdoor
Indoor
Control terminal board
Cord
clamper
clamper
Cover control
Main
power source
Switch box
Circuit Breaker
Main terminal board
A
view
1
1
A
Control terminal board
Control box
Control box cover
(On which the Electric
Wiring Connection is put)
Cord clamper
Connection
cord between
the indoor unit
and the
outdoor unit
cord between
the indoor unit
and the
outdoor unit
Remote
control cord
control cord
ELECTRICAL WIRING
Perform the electrical wiring work according to the electrical
wiring connection.
wiring connection.
• All wiring must comply with local requirements.
• Select a power source that is capable of supply-
• Select a power source that is capable of supply-
ing the current required by the air conditioner.
• Use a recognized circuit breaker between the
power source and the unit. A disconnection
device to adequately disconnect all supply lines
must be fitted.
device to adequately disconnect all supply lines
must be fitted.
• Capacity of circuit breaker
INDOOR UNIT
• Remove the control box cover for elec-
trical connection between the indoor
and outdoor unit.(Remove two screws
and outdoor unit.(Remove two screws
➀
.)
• Use the cord clamper to fix the cord.
WIRING CONNECTION
OUTDOOR UNIT
• Remove the control cover for wiring con-
nection.
• Use the cord clamper to fix the cord.
• Earthing work
• Earthing work
Connect the cable of diameter 1.6mm
2
or more to the earthing terminal provid-
ed in the control box and do earthing.
ed in the control box and do earthing.
Please check !!
Capacity
1 Phase
3 Phase
18K BTU/h
20A
-
24K BTU/h
25A
-
36K BTU/h
35A
25A
–22–
• Preparation of Piping
6. Connecting Pipes to the Indoor Unit
Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.
1) Cut the pipes and the cable.
■
Use the accessory piping kit or the pipes purchased
locally.
locally.
■
Measure the distance between the indoor and the out-
door unit.
door unit.
■
Cut the pipes a little longer than measured distance.
■
Cut the cable 1.5m longer than the pipe length.
2) Burrs removal
■
Completely remove all burrs from the cut cross section
of pipe/tube.
of pipe/tube.
■
Put the end of the copper tube/pipe to downward direc-
tion as you remove burrs in order to avoid to let burrs
drop in the tubing.
tion as you remove burrs in order to avoid to let burrs
drop in the tubing.
3) Putting nut on
■
Remove flare nuts attached to indoor and outdoor units,
than put them on pipe/tube having completed burr
removal.
(Not possible to put them on after flaring work)
than put them on pipe/tube having completed burr
removal.
(Not possible to put them on after flaring work)
4) Flaring work
■
Carry out flaring work using flaring tool as shown below.
Firmly hold copper tube in a bar(or die) as indicated
dimension in the table above.
dimension in the table above.
5) Check
■
Compare the flared work with figure below.
■
If flare is noted to be defective, cut off the flared section
and do flaring work again.
and do flaring work again.
Copper
tube
90
°
Slanted Uneven Rough
Pipe
Reamer
Point down
Flare nut
Copper tube
Bar
Copper pipe
Clamp handle
Red arrow mark
Cone
Yoke
Handle
Bar
"A"
Inclined
Inside is shining without scratches.
Smooth all round
Even length
all round
Surface
damaged
Cracked Uneven
thickness
= Improper flaring =
Outside Diameter
"A"
1/4"
0~0.5
3/8"
0.5~0.8
1/2"
0.5~0.8
5/8"
0.8~1.0
3/4"
1.0~1.3
–23–
1. Form the piping according to its routing. Avoid bend-
ing and bending back the same piping point more
than three times. (This will result in hardening the
pipe.)
than three times. (This will result in hardening the
pipe.)
2. After deforming the piping, align centers of the union
fitting of the indoor unit and the piping, and tighten
them firmly with wrenches.
them firmly with wrenches.
3. Connect pipe to the service valve or ball valve which
is located below the outdoor unit.
4. After completing the piping connection, be sure to
check if there is gas leakage in indoor and outdoor
connection.
connection.
After completing the piping connection, execute vacuum
drying for the connecting piping and the indoor unit.
The vacuum drying must be carried out using the ser-
vice ports of both the liquid and gas side valves.
drying for the connecting piping and the indoor unit.
The vacuum drying must be carried out using the ser-
vice ports of both the liquid and gas side valves.
Use two wrenches and tighten with regular torque.
Outdoor
unit
Liquid side
Flare connection
Flare connection
Gas side
Indoor
unit
Union
Flare nut fastening torque
Ø6.35mm
1.8kg.m
Ø9.52mm
4.0kg.m
Ø12.7mm
5.5kg.m
Ø15.88mm
6.6kg.m
Ø19.05mm
6.6kg.m
Model
Liquid side piping
Gas side piping
18K, 24K Btu/h
1/4"
5/8"
36K Btu/h
1/4"
5/8"
Piping Connection
Vacuum drying
CAUTION
–24–
Ceiling
CAUTION
1~3mm
Drainage hole
Drainage hole
U-Trap
B
C
A
≥
70mm
B
≥
2C
C
≥
2 x SP
SP = External Pressure
(mmAq)
Ex) External Pressure
= 10mmAq
A
A
≥
70mm
B
≥
40mm
C
≥
20mm
A
Make sure to be closed.
Unit
Drainage pipe
(Local supply)
(Local supply)
Thermal insulator
(Local supply)
Drainage hole
CAUTION FOR GRADIENT OF
UNIT AND DRAIN PIPING
UNIT AND DRAIN PIPING
Lay the drain hose with a downware
inclination so water will drain out.
inclination so water will drain out.
700mm
(HP/CP model only)
Front of view
• Always lay the drain with downward inclination
(1/50 to 1/100).
Prevent any upward flow or reverse flow in any part.
Prevent any upward flow or reverse flow in any part.
• 5mm or thicker formed thermal insulator shall
always be provided for the drain pipe.
1. Install declination of the indoor unit is very important for the drain of the duct type air conditioner.
2. Minimum thickness of the insulation for the connecting pipe shall be 5mm.
• The unit must be horizontal or declined to the drain hose connected when finished installation.
CORRECT
INCORRECT
• Upward routing not
allowed
Applied U-Trap Dimension
• Install the P-Trap (or U-Trap) to prevent
a water leakage caused by the blocking
of intake air filter.
of intake air filter.
INCORRECT
CORRECT
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