DOWNLOAD JBL GTO 14001 Service Manual ↓ Size: 2.79 MB | Pages: 24 in PDF or view online for FREE

Model
GTO 14001
Pages
24
Size
2.79 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
gto-14001.pdf
Date
PREV: JBL GTO 1204D (serv.man7) User Manual / Operation Manual

JBL GTO 14001 Service Manual ▷ View online

GTO14001 Electrical Parts List
Qty Part Number
Reference Designator
MAIN PCB
Resistors
1
0702-3103-02 R95
Carbon film resistor
 1/2W 10KΩ ±5% 12.5MM
5
0702-3220-02 R85 R86 R87 R88 R89
Carbon film resistor
 1/2W 22Ω ±5% 12.5MM
2
0702-4123-02 R100 R101
Carbon film resistor
 1W 12K ±5% 15mm
2
0705-5470-02 R1 R133
Cement resistor
 5W 47Ω ±5%
2
0712-64R7-02 R128 R129 
Metal Oxide film resistor
 2W 4.7Ω ±5% Horizontal 10MM 
2
0712-6221-02 R123 R124
Metal Oxide film resistor
 2W 220Ω ±5% Horizontal 10MM 
2
0702-3331-02 R93 R94
Carbon film resistor
 1/2W 330Ω ±5% 12.5MM
2
0702-3562-02 R91 R92
Carbon film resistor
 1/2W 5.6KΩ ±5% 12.5MM
2
0702-3222-02 R68 R71
Carbon film resistor
 1/2W 2.2KΩ ±5% 12.5MM
2
0705-5222-02 R125 R126
Cement resistor
 5W 2.2KΩ ±5% 13*9*2.5mm 5mm
8
0701-2100-02
R107 R108 R109 R110 R111 R112 
R113 R114
Resistor
SMD 10Ω 1/8W ±5% 0805
24 0701-2101-02
R45 R57 R122 R76 R77 R79 R80 R81 
R82 R83 R84 R13 R14 R15 R16 R17 
R18 R21 R22 R23 R24 R25 R26 R27 
Resistor
SMD 100Ω 1/8W ±5% 0805
2
0701-2470-02 R20 R78
Resistor
SMD 47Ω 1/8W ±5% 0805
2
0701-2221-02 R58 R59
Resistor
SMD 220Ω 1/8W ±5% 0805
1
0701-2331-02 R43
Resistor
SMD 330Ω 1/8W ±5% 0805
1
0701-2751-02 RX
Resistor
SMD R0805 750Ω 1/8W ±5% 
1
0701-2821-02 R105
Resistor
SMD 820Ω 1/8W ±5% 0805
5
0701-2102-02 R44 R48 R49 R50 R121
Resistor
SMD 1KΩ 1/8W ±5% 0805
2
0701-2182-02 R115 R12
Resistor
SMD 1.8KΩ 1/8W ±5% 0805
9
0701-2222-02
R62 R63 R64 R66 R67 R69 R70 R74 
R75
Resistor
SMD 2.2KΩ 1/8W ±5% 0805
4
0701-2472-02 R39 R40 R41 R127
Resistor
SMD 4.7KΩ 1/8W ±5% 0805
1
0701-2113-02 R73
Resistor
SMD 11KΩ 1/8W ±5% 0805
1
0701-2332-02 R72
Resistor
SMD 3.3KΩ 1/8W ±5% 0805
13 0701-2103-02
R99 R28 R29 R32 R33 R37 R38 R130 
R131 RX200 RX203 RX204 RX2001 
Resistor
SMD 10KΩ 1/8W ±5% 0805
2
0701-2153-02 R61 R51
Resistor
SMD 15KΩ 1/8W ±5% 0805
1
0701-2203-04 R4
Resistor
SMD 20KΩ 1/8W ±5% 0805
5
0701-2223-02 R3 R5 R103 R104 R98
Resistor
SMD 22KΩ 1/8W ±5% 0805
13 0701-2473-02
R2 R6 R7 R8 R9 R10 R11 R19 R30 
R31 R52 R53 R60
Resistor
SMD 47KΩ 1/8W ±5% 0805
1
0701-2563-02 R106
Resistor
SMD 56KΩ 1/8W ±5% 0805
6
0701-2104-02 R34 R35 R54 R55 R56 R116 
Resistor
SMD 100KΩ 1/8W ±5% 0805
1
0701-2105-02 R96
Resistor
SMD 1MΩ 1/8W ±5% 0805
8
0702-0106-03
R36 R42 R11X R120 R118 R117 R119 
R12X
Resistor
 10mΩ ±1% manganese Ф1.5 10.5MM H=16.5MM
1
1204-2030-01 VR1
INPUT LEVEL
 B20K KQ  L=15 ±10% in phase=±3dB
1
1201-5030-04 VR2
LP FREQ
 B50K KQ L=15MM ±10% in phase≤2.5DB
1
1204-2040-02 VR3
HP FREQ
 B2K/B200K KQ L=15MM ±15% B2K,B200K
1
1204-5041-11 VR4
BOOST
 B500 KQ  L=15 ±10%
1
1201-1031-03 VR5
Variable Resistor
TG625MC-B10K
Capacitors
2
06D2C3357700 C103 C104
Metal oxide film cap
 3.3UF/100V ±20%  105℃ Brown 20.5mm
2
06D2C335C700 C92 CX102
Metal oxide film cap
 3.3UF/250V ±20%  105℃ Brown 27mm
3
06D211066109 C86 C45 C46
E-cap
 10uF/50V ±20% 5*11 105℃ Black 5MM
6
06D2C1067001 C106 C107 CX103 C98 C99 C81
Metal film cap
 10UF/100V ±20% 20MM thickness=10.5MM
7
06D212266010 C1 C2 C3 C4 C5 C6 C7
E-cap
 22uF/50V ±20% 5*11 105℃ 5.0MM
3
06D102266000 C22 C34 C52
E-cap
 22UF/50V ±10% Φ6.3*11 85℃ NP
4
06D214765000 C90 C91 C43 C84
E-cap
 47uF/35V ±20% 5*11 105℃ Black 5MM
3
06D211073001 C67 C78 C83
E-cap
 100UF/16V ±20% 6*7 105℃ 5MM
3
06D214775101 C66 C72 C73
E-cap
 470UF/35V ±20% Ф8*20MM 105℃ Black
4
06D213387001 C68 C69 C70 C71
E-cap
 3300UF/100V 35*30MM ±20%
5
06D212285101 C53 C54 C55 C56 C57
E-cap
 2200UF/35V Φ16*26MM ±20% 105℃ Low ESR 7.5MM
1
06D231027000 C109
Ceramic cap
 1000pF/100V ±20% 5MM
6
06D231037000 C58 C59 C60 C61 C49 C51
Ceramic cap
 0.01uF/100V ±20%  5MM
Description
8
 
 GTO14001 
 
 
 
 
 
 
 
 
 
 
 
   
      
 
 
 
Qty Part Number
Reference Designator
Description
MAIN PCB
6
06D231047000 C31 C32 C33 C37 C74 C75
Ceramic cap
 0.1uF/100V ±20% 5MM
3
06D3C2247700 C100 C101 C102
Metal film cap
 224/100V ±5% Brown 5MM
2
06D374717400 C64 C65
Ta capacitor
 470pF/100V ±5% 5.5mm 
3
06D1C4747701 C48 C85 C94 C93
Metal film cap
 474/100V ±10% Brown 7.5mm
1
06D1C105G700CX11
Metal film cap
 105/160V ±10% Brown 15MM thickness≤6.5MM
1
06D341547400 C44
MET CAP
 154/100V ±5% 5MM
1
06D341847000 C42
MET CAP
 184/100V ±5% 5MM
1
06D344737400 C47
MET CAP
 473/100V ±5% 5MM
1
06D344747000 C41
MET CAP
 474/100V ±5% 5MM
2
06S322206000 C39 C40
Capacitor
SMD 22pF/50V 0805  NPO ±5%
5
06S321016000 C10 C11 C12 C13 C38
Capacitor
SMD 100pF/50V 0805  NPO ±5%
21 06S121046000
C14 C15 C16 C17 C18 C19 C20 C21 
C24 C25 C26 C27 C28 C29 C30 C35 
C36 C76 C77 CX2 CX111
Capacitor
SMD 0.1uF/50V 0805  X7R ±10%
1
06S121244000 C97
Capacitor
SMD 0.12UF/25V 0805 X7R ±10%
7
06S124716000 C23 C62 C63 C79 C80 C87 C88
Capacitor
SMD 470pF/50V 0805  X7R ±10%
1
06D212285000 C116
E-cap
 2200UF/35V φ16*33MM ±20% 105℃ 
2
06S321006000 C8 C9
Capacitor
SMD 10pF/50V 0805  NPO ±5%
Semiconductors
1
04ZL-6A10-00 D17
Diode
 6A10 1000V
1
04ZL-4007-03 D39
Diode
 1N4007 DO-41
10 04GS-R104-00
D20 D21 D22 D23 D24 D25 D28 D29 
D30 D31
Diode
 FR104 1A 400V 52MM  
8
03D1-TP50-24 Q23 Q24 Q25 Q26 Q27 Q28 Q29 Q30 MOS FET
 TP50N20P TO-220
8
03T1-3205-02 Q11 Q12 Q13 Q14 Q15 Q16 Q18 Q21 MOS FET
 IRF3205 110A 50V TO-220        
1
2000-0017-00 LED1
LED
 red light Φ3MM 2P
1
2004-0014-00 LED2
LED
 Φ3.0MM blue light
2
01FA-7812-04 U7 U8
+12V Pos. Regulator
KA7812E TO-220
1
01FA-7912-04 U9
-12V Neg. Regulator
KA7912 TO-220
2
2202-1602-05 D26 D27
Bridge rectifier
 UF1602CT AKA 16/200V TO-220 
2
2202-1620-05 D48 D49
Bridge rectifier
 MUR1620CTA KAD 16A/200V  TO-220 
19 04PT-4148-01
D3 D4 D6 D7 D8 D9 D10 D11 D12 D13 
D14 D16 DX1 DX2 D1 D2 D5 D15 D18
Diode
SMD 1N4148 DO-213AA
4
04ZL-2512-00 D32 D33 D34 D35
Rectifying diode
SMD MUR120 1A 2512
2
03N1-5551-04 Q9 Q10
Transistor
SMD MMBT5551LT1 NPN SOT-23 
1
03N1-2222-04 Q22
Transistor
SMD BT2222 SOT-23 NPN
5
01JR-4560-08 U1 U2 U3 U4 U5
Dual Op-Amp
SMD 4560 SOP-8 JRC
2
04WY-51AV101 DZ1 DZ2
Zener Diode
SMD 5.1V DO-213AA 0.5W
1
01TI-L072-09
U6
Dual Op-Amp
SMD TL072 SO-8
1
2601-0202-00 LCR1
Optocoupler
LCR-0202 
Miscellaneous
1
1404-0020-04 J1
RCA INPUT, AUX OUT
DIP AV4-8.4-38 up-white, down-red Nickel plating
1
1413-0001-00 JK1
Phone jack
6P4C RJ11 vendor model:HPCB-3021-6P4C Black
1
1501-0400-01 CN6
Terminal
BTS4-23 Nickel plating, cross screws
1
1501-0300-02 CN3
Terminal
BTS3-24 Nickel plating, cross screws
2
1001-3002-10 L8 L9
Power Inductor
DIP 30UH/40A ETD49 ф0.1*80*6 13TS
1
1001-1022-10 L10
Common mode choke
DIP L1=L2 1MH ф42.5 ф0.5*(24P*4)*2.5TS*2
2
1004-3001-10 L6 L7
Inductor
DIP 30UH ф12 ф5 11.5MM ф2*3
2
2901-224C-00 RL1 RL2
Relay
DC12V 30A
4
1601-403E-00 F1A-F1D
Fuse
DIP 40A high temperature durable
1
1380-0209-00 SW1
Temperature switch
DIP, operating temp 80℃±5℃ TO-220, 2pins
1
1401-0002-04 for F1
Fuse holder
DIP 4PIN
1
3000-1400-05 L4
HF Transformer
φ49 4:9:7:6 F1=F2=φ0.8*16 4TS S1=S2=φ0.8*10 9TS 
S3=S4=φ1.0*1 7TS S5=S6=φ1.0*1 6TS
1
3000-1400-06 L5
HF Transformer
φ49 4:9 F1=F2=φ0.8*16 4TS S1=S2=φ0.8*10 9TS
1
1001-3500-10 L10
Inductor
DIP ф47 35UH*2 ф0.3*40*22TS ±30%
2
3501-0029-00 L11 L12
Inductor
K4D RH 7.8*15*3 L=1.8UH (Φ2.0*70MM*0.5TS)±10% 
1
1502-0209-00 CN1
Socket
DIP PITCH 2.54MM 2PIN bending 90°
2
1003-1003-08 R46 R47
Inductor
SMD 0805 10UH 0.5A
9
 
 GTO14001 
 
 
 
 
 
 
 
 
 
 
 
   
      
 
 
 
Qty Part Number
Reference Designator
Description
CONTROL PCB
NOTE THERE ARE TWO IDENTICAL CONTROL PCB'S IN THE GTO14001
Resistors
1
0701-2104-02 R64
Resistor
SMD 100KΩ 1/8W ±5% 0805
4
0701-2103-02 R3 R33 R30 R31
Resistor
SMD 10KΩ 1/8W ±5% 0805
4
0701-2100-02 R117 R118 R193 R198
Resistor
SMD 10Ω 1/8W ±5% 0805
2
0701-2102-02 R55 R58
Resistor
SMD 1KΩ 1/8W ±5% 0805
2
0701-2222-02 R105 R106
Resistor
SMD 2.2KΩ 1/8W ±5% 0805
1
0701-2153-02 R2
Resistor
SMD 15KΩ 1/8W ±5% 0805
5
0701-2472-02 R40 R41 R42 R43 R44
Resistor
SMD 4.7KΩ 1/8W ±5% 0805
1
0701-2821-02 R45
Resistor
SMD 820Ω 1/8W ±5% 0805
2
0701-2681-02 R116 R199
Resistor
SMD 680Ω 1/8W ±5% 0805
1
0701-2152-02 R56
Resistor
SMD 1.5KΩ 1/8W ±5% 0805
3
0701-2101-02 R49 R191 R192
Resistor
SMD 100Ω 1/8W ±5% 0805
1
0701-2303-03 R29
Resistor
SMD 30K 1/8W ±1% 0805
1
0701-2221-02 R113
Resistor
SMD 220Ω 1/8W ±5% 0805
1
0701-2331-02 R48
Resistor
SMD 330Ω 1/8W ±5% 0805
1
0701-2473-02 R57
Resistor
SMD 47KΩ 1/8W ±5% 0805
Capacitors
1
06S2447644CD C93 C94
Ta Capacitor
SMD 47uF/25V CASE-D ±20% Yellow
1
06S321026000 C100
Capacitor
SMD 1000pF/50V 0805  NPO ±5%
2
06S321016000 C61 C62
Capacitor
SMD 100pF/50V 0805  NPO ±5%
8
06S121046000 C57 C59 C60 C63 C75 C77 C91 C92
Capacitor
SMD 0.1uF/50V 0805  X7R ±10%
2
06S132253000 C104 E1
Capacitor
SMD 2.2uF/16V 1206  X7R ±10%
1
06S123326000 C64
Capacitor
SMD 332/50V ±10% X7R 0805
1
06S2447634CC C43
Ta Capacitor
SMD 47uF/16V CASE-C ±20% Yellow
1
06S2410724CC C58
Ta Capacitor
SMD 100UF/10V CASE-C ±20% Yellow
2
06S124727000 C55 C56
Capacitor
SMD 472/100V 0805 X7R ±10%
Semiconductors
1
2601-4N35-00 U17
Optocoupler
4N35 DIP6
1
0100-C081-08 U8
Single Op-Amp
TLC081 SOP-8
1
01LM-M555-08 U7
Timer
SMD LM555 SOP-8
1
0100-74AH-00 U16
Inverter
74AHC1G04 SOT-235
1
0100-2010-00 U10
High/Low side Driver
IR2010S SOL-16
1
03P1-5401-04 Q30
Transistor
SMD MMBT5401LT1 PNP SOT-23
1
01TC-WH04-00 U9
Triple Inverter
TC7WH04F
1
04ZL-2512-00 D8
Zener Diode
SMD MUR120 1A 2512
1
01LM-M311-08 U11
Single Comparator
SMD LM311 SOP-8
5
04PT-4148-01 D2 D3 D4 D7 D49
Diode
SMD 1N4148 DO-213AA
1
04WY-51AV101 DZ1
Zener Diode
SMD 5.1V DO-213AA 0.5W
Miscellaneous
1
1505-1009-04 CN6
Pin
DIP PITCH 2.54mm 10PIN*2, bending 90°
PWM PCB
Resistors
1
0701-2221-02 2R65
Resistor
SMD 220Ω 1/8W ±5% 0805
3
0701-2102-02 2R5 2R155 2R156
Resistor
SMD 1KΩ 1/8W ±5% 0805
3
0701-2202-02 2R33 2R138 2R146
Resistor
SMD R0805 2KΩ 1/8W ±5%
1
0701-2222-02 2R132
Resistor
SMD 2.2KΩ 1/8W ±5% 0805
1
0701-2432-02 2R102
Resistor
SMD 4.3KΩ 1/8W ±5% 0805
2
0701-2472-02 2R46 2R147
Resistor
SMD 4.7KΩ 1/8W ±5% 0805
1
0701-2512-02 2R200
Resistor
SMD 5.1KΩ 1/8W ±5% 0805
9
0701-2103-02
2R1 2R34 2R36 2R78 2R99 2R137 
2R148 2R152 2R149
Resistor
SMD 10KΩ 1/8W ±5% 0805
1
0701-2113-02 2R171
Resistor
SMD 11KΩ 1/8W ±5% 0805
1
0701-2123-02 2R35 Resistor
SMD 
12KΩ 1/8W ±5% 0805
2
0701-2203-04 2R104 2R175
Resistor
SMD 20KΩ 1/8W ±5% 0805
10
 
 GTO14001 
 
 
 
 
 
 
 
 
 
 
 
   
      
 
 
 
Qty Part Number
Reference Designator
Description
PWM PCB
1
0701-2333-02 2R98
Resistor
SMD 33KΩ 1/8W ±5% 0805
7
0701-2473-02
2R3 2R4 2R19 2R20 2R44 2R97 
2R145
Resistor
SMD 47KΩ 1/8W ±5% 0805
1
0701-2623-02 2R2
Resistor
SMD 62KΩ 1/8W ±5% 0805
1
0701-2753-02 2R103
Resistor
SMD 75K ±5% 1/8W 0805
1
0701-2104-02 2R154
Resistor
SMD 100KΩ 1/8W ±5% 0805
Capacitors
1
06S121026000 2C143
Capacitor
SMD 1000pF/50V 0805  X7R ±10%
12 06S121047000
2C1 2C22 2C34 2C79 2C80 2C81 
2C82 2C84 2C89 2C117 2C132 2C151
Capacitor
SMD 104/100V 0805 X7R ±10%
2
06D212264103 2C87 2C88
E-cap
 220uF/25V ±20% 8*12 105℃ Black, 5MM
1
06D211074100 2C2
E-cap
 100uF/25V ±20% 6.3*11 105℃ Black, 5MM
Semiconductors
2
03P1-1023-01 2Q19 2Q20
Transistor
 A1023 TO-92 PNP 
1
03P1-B649-07 2Q17
Transistor
 2SB649A 1.5A 180V 20W PNP TO-126
15 04PT-4148-01
2D1 2D2 2D36 2D40 2D41 2D42 2D43 
2D45 2D46 2D47 2D5 2D15 2D18 
2D19 2D37
Diode
SMD 1N4148 DO-213AA
12 03N1-5551-04
2Q1 2Q2 2Q3 2Q4 2Q5 2Q6 2Q7 2Q8 
2Q33 2Q37 2Q38 2Q39
Transistor
SMD MMBT5551LT1 NPN SOT-23 
1
03P1-5401-04 2Q32
Transistor
SMD MMBT5401LT1 PNP SOT-23
1
01TI-L494-09
2U18
PWM IC
SMD TL494C SO-16
Miscellaneous
2
1506-0805-00 2CN1
Pin
 8PIN*2, Bending 90℃, 2.5MM
1
1003-1010-08 2L1
Inductor
SMD 100MH 100MHZ 4A
LED PCB
8
0701-3102-02 R1 R2 R3 R4 R5 R6 R7 R8
Resistor
SMD 1KΩ 1/4W ±5% 1206
2
2100-0067-02
FFC
2PIN UL1007 AWG26 L=70mm ends with tin 5mm, 
durable by 105℃
1
2100-0068-02
FFC
2PIN UL1007 AWG26 L=210mm one end with 2.54 
terminal, one end with tin 5mm, durable by 105℃
8
2005-0009-00
LED1 LED2 LED3 LED4 LED5 LED6 
LED7 LED8
Indicator
DIP LED 2*3*4mm
1
06S121046000 C1
SMD cap
SMD 0.1uF/50V 0805  X7R ±10%
MISCELLANEOUS/MECHANICAL
1
SR-0752-0324
Heatsink
261.0*51.4*440.5MM Extrusion Alum. With Brushed 
metal surface
2
PL-A0048-000
Light bar
203.4*10.5*6.5MM light grey PC
1
GD-500012400
Reflector board
57.4*38.0*5.8MM Light grey PC
1
ZS-D00010112
Logo house
110.0*49.80*9.0MM Alum. With chromeplating 
2
ZS-A00010104
Side panel
470.0*51.94MM Alum. With chromeplating
1
MK-0112-0507
Front plate
240.6*50.3*1.2MM 1.2MM Black with silkscreen
1
HG-0033-0507
Rear plate
240.6*50.3*1.2MM 1.2MMBlack with silkscreen
4
LS1JM0300401
Screw, BM3*4Black zinc 
plating
Screw the temperture switch to heatsink
4
LS1JM0300501
Screw, BM3*5Black zinc 
plating
For side LED board
4
LS1FP0300011
Screw, KT3*6Black zinc 
plating 
For light bar
4
LS1JM0401011
Screw, BM4*10Black zinc 
plating 
For side panel
11 LS1JT0300801
Screw, BT3*8Black zinc 
plating 
For front/rear plate and connector
4
LS1JT0300601
Screw, BT3*6Black zinc 
plating 
For bottom plate
11
 
 GTO14001 
 
 
 
 
 
 
 
 
 
 
 
   
      
 
 
 
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