DOWNLOAD JBL GT5-A604 Service Manual ↓ Size: 2.79 MB | Pages: 19 in PDF or view online for FREE

Model
GT5-A604
Pages
19
Size
2.79 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
gt5-a604.pdf
Date

JBL GT5-A604 Service Manual ▷ View online

GT5-A604 Electrical Parts List
Part Number
Qty
Reference Designator
Semiconductors
TR-KTC1027Y
TRANS
SMALL SIGNAL NPN "TO-92"KTC1027Y  
4
Q134,234,334,434
TR-KTA1023Y
TRANS
SMALL SIGNAL PNP "TO-92"KTA1023Y
4
Q144,244,344,444
TR-KTA1266GR
TRANS
SMALL SIGNAL PNP "TO-92"KTA1266GR
16
Q11,12,23,33,133,141,142,233,241,242,Q333,341,          
342,433,441,442
TR-KTA1268GR
TRANS
SMALL SIGNAL PNP "TO-92"KTA1268GR
1
Q22
TR-KTC3198BL
TRANS
SMALL SIGNAL NPN "TO-92"KTC3198BL
1
Q21
TR-KTC3198GR
TRANS
SMALL SIGNAL NPN "TO-92"KTC3198GR
16
Q02,55,131,132,143,181,231,232,243,Q281,331,332,      
343,431,432,443
TR-KTC3200GR
TRANS
SMALL SIGNAL NPN "TO-92"KTC3200GR
4
Q151,251,351,451
DIODE-1N4148
DIODE
SWITCHING SIGNAL 1N4148
9
D03,04,65,70,151,251,351,451,D80
DIODE-1N4004
DIODE
RECTIFIER 1N4004
1
D02
DIODE-FR154
DIODE
FAST RECOVERYFR154
4
D51,52,53,54
DIODE-1N4744
DIODE
ZENNER 15V 1W1N4744
2
D191,391
IC-TL494CN
IC
PWM IC,DIP-16TL494CN
1
U01
IC-KIA393P
IC
COMPARATOR, DIP-8KIA393P
1
U71
FET-50N60P
FET
N-CH POWER MOS FET,TO-220KEC50N60P
4
Q43,44,53,54
TR-A1220A
TRANS
SMALL SIGNAL PNP "TO-126"A1220A-Y
1
Q01
TR-KTB688
TRANS
AUDIO POWER PNP,TO-3PKTB688
4
Q145,245,345,445
TR-KTB718
TRANS
AUDIO POWER NPN,TO-3PKTD718
4
Q135,235,335,435
TR-KTC3200GR1
TRANS
SMALL SIGNAL NPN "TO-92"KTC3200GR
4
Q140,240,340,440
DIODE-1N4744
DIODE
ZENNER 15V 1W1N4744
2
D291,491
DIODE-1N5404
DIODE
RECTIFIER 1N5404
1
D1
DIODE-YG225D2
DIODE
FAST RECOVERYYG225D2
2
D41,42
IC-NJM2068M
IC
DUAL OP AMP NJM2068M
3
U102,105,302
IC-NJM2058M
IC
OP AMP NJM2058M
7
U101,103,104,301,303,304,305
LED3
LED
3PHI,GREEN & RED(TOP:GREEN, 
BOTTOM:RED)L-H322005GB
1
LED01
LED1
LED
ACYLE 3.0 AWG#24,RED/BLACK200m/m
1
LOGO BACKLIGHT
Resistors
RES1R01/2-J
RESISTOR
METAL  FILM 1/2WJ1 OHM
1
R03
RES10011/8-F
RESISTOR
METAL FILM 1/8WF1K OHM
8
R120,172,220,272,320,372,420,472
RES47011/8-F
RESISTOR
METAL FILM 1/8WF4.7K OHM
1
R62
RES10521/8-F
RESISTOR
METAL FILM 1/8WF10.5K OHM
2
R11,60
RES22021/8-F
RESISTOR
METAL FILM 1/8WF22K OHM
4
R121,221,321,421
RES4R71/2-J
RESISTOR
METAL  FILM 1/2WJ4.7 OHM
4
R161,261,361,461
RES2211/2-J
RESISTOR
METAL  FILM 1/2WJ220 OHM
2
R41,51
RES2201/8-J
RESISTOR
CARBON FILM 1/8WJ22 OHM
16
R133,134,143,144,233,234,243,244,333,334,                   
R343,344,433,434,443,444
RES4701/8-J
RESISTOR
CARBON FILM 1/8WJ47 OHM
12 R43,44,53,54,136,146,236,246,336,346,R436,446
RES1211/8-J
RESISTOR
CARBON FILM 1/8WJ120 OHM 
4
R150,250,350,450
RES1021/8-J
RESISTOR
CARBON FILM 1/8WJ1K OHM
22
R07,31,42,52,56,65,131,135,141,145,R231,235,241,       
245,331,335,341,345,431,435,R441,445
RES1521/8-J
RESISTOR
CARBON FILM 1/8WJ1.5K OHM
4
R151,251,351,451
RES2221/8-J
RESISTOR
CARBON FILM 1/8WJ2.2K OHM
1
R76
RES2721/8-J
RESISTOR
CARBON FILM 1/8WJ2.7K OHM 
4
R147,247,347,447
RES3321/8-J
RESISTOR
CARBON FILM 1/8WJ3.3K OHM
1
R74
RES3921/8-J
RESISTOR
CARBON FILM 1/8WJ3.9K OHM 
4
R137,237,337,437
RES4721/8-J
RESISTOR
CARBON FILM 1/8WJ4.7K OHM
2
R01,02
RES6221/8-J
RESISTOR
CARBON FILM 1/8WJ6.2K OHM
4
R171,271,371,471
RES5621/8-J
RESISTOR
CARBON FILM 1/8WJ5.6K OHM
8
R132,142,232,242,332,342,432,442
RES6821/8-J
RESISTOR
CARBON FILM 1/8WJ6.8K OHM
1
R72
RES8221/8-J
RESISTOR
CARBON FILM 1/8WJ8.2K OHM
1
R05
RES9121/8-J
RESISTOR
CARBON FILM 1/8WJ9.1K OHM
1
R71
RES1031/8-J
RESISTOR
CARBON FILM 1/8WJ10K OHM
3
R12,13,14
RES1531/8-J
RESISTOR
CARBON FILM 1/8WJ15K OHM
2
R34,35
RES2231/8-J
RESISTOR
CARBON FILM 1/8WJ22K OHM
3
R32,55,61
RES2431/8-J
RESISTOR
CARBON FILM 1/8WJ24K OHM
2
R21,22
RES2731/8-J
RESISTOR
CARBON FILM 1/8WJ27K OHM
4
R152,252,352,452
RES3331/8-J
RESISTOR
CARBON FILM 1/8WJ33K OHM
1
R33
RES5631/8-J
RESISTOR
CARBON FILM 1/8WJ56K OHM
5
R04,181,281,381,481
RES1041/8-J
RESISTOR
CARBON FILM 1/8WJ100K OHM
1
R73
RES4341/8-J
RESISTOR
CARBON FILM 1/8WJ430K OHM
1
R06
Description
8
 
 
GT5-A604 
            
 
 
 
 
 
 
 
  
 
 
Part Number
Qty
Reference Designator
Description
RES1051/8-J
RESISTOR
CARBON FILM 1/8WJ1M OHM
2
R75  R80
RES1012-J
RESISTOR
METAL FILM 2WJ100 OHM
1
R30
RES2212-J
RESISTOR
METAL FILM 2WJ,Forming=15m/m220 OHM
4
R191,291,391,491
RES6812-J
RESISTOR
METAL FILM 2WJ,Forming=15m/m680 OHM
4
R162,262,362,462
RESR055-J
RESISTOR
WIRE WOUND 5WJ,Forming=30m/m0.05 OHM
4
R160,260,360,460
RES-2202-0805-F
RESISTOR
CHIP"0805"1/8WF22K OHM
4
R100,200,300,400
RES-1002-0805-F
RESISTOR
CHIP"0805"1/8WF10K OHM
4
R125,126,225,226
RES-4702-0805-F
RESISTOR
CHIP"0805"1/8WF47K OHM
16
R101,102,103,104,201,202,203,204,301,302,R303,304,4
01,402,403,404
RES-102-0805-J
RESISTOR
CHIP"0805"1/8WJ1K OHM 
14
R127,128,165,166,227,228,265,266,R365,366,391,465,4
66,491
RES-475-1206-J
RESISTOR
4.7K OHM 1/4W ±5% 1206 7"
1
R192
RES-332-0805-J
RESISTOR
CHIP"0805"1/8WJ3.3K OHM
2
R392,492
RES-562-0805-J
RESISTOR
CHIP"0805"1/8WJ5.6K OHM
8
R113,115,213,215,313,315,413,415
RES-682-0805-J
RESISTOR
CHIP"0805"1/8WJ6.8K OHM
10 R105,114,205,214,305,314,405,414 R395,495
RES-103-0805-J
RESISTOR
CHIP"0805"1/8WJ10K OHM 
18
R108,109,110,111,112,208,210,211,212,308,R309,310,3
11,312,408,410,411,412
RES-223-0805-J
RESISTOR
CHIP"0805"1/8WJ22K OHM
4
R116,216,316,416
RES-104-0805-J
RESISTOR
CHIP"0805"1/8WJ100K OHM
2
R129,229
RES-681-0805-J
RESISTOR
CHIP"0805"1/8WJ680 OHM
4
R107,207,307,407
RES-472-0805-J
RESISTOR
CHIP"0805"1/8WJ4.7K OHM
4
R106,206,306,406
RES-512-0805-J
RESISTOR
CHIP"0805"1/8WJ5.1K OHM
2
R396,496
RES-105-0805-J
RESISTOR
CHIP"0805"1/8WJ1M OHM
2
R397,497
3B20Kx2
LEVEL,BASS POT
RM1221G1PA2-5-B20K±10%-G
3
VR101,301,303 
15C50Kx4
FREQ POT
RM1241G1PA2-5-C50K-G
2
VR102,302
RET94011/8-F
THERMISTOR
NTC, 50KOHMFTD5-350  
1
TH01
Capacitors - see legend last page
CAP050220-C
CAPACITOR
CERAMIC DISK 50V "NPO"22pF
4
C172,272,372,472
CAP050101-C
CAPACITOR
CERAMIC DISK 50V "NPO"100pF
12 C132,142,151,232,242,251,332,342,351,432,C442,451
CAP050473-C
CAPACITOR
CERAMIC DISK 50V 473pF
5
C33,53,63,200,400
CAP050104-C
CAPACITOR
CERAMIC DISK 50V 104pF
7
C03,22,60,71,72,74  C31
CAP050102-C
CAPACITOR
CERAMIC DISK 50V 102pF
4
C121,221,321,421
CAP0502R2-E-1
CAPACITOR
ELECTROLYTIC"SHL"2.2㎌/50V
4
C120,220,320,420
CAP025100-E
CAPACITOR
ELECTROLYTIC"SHL"10㎌/25V
1
C15
CAP016220-E
CAPACITOR
ELECTROLYTIC"SHL"22㎌/16V
1
C65,
CAP0504R7-E
CAPACITOR
ELECTROLYTIC"SHL"4.7㎌/50V
8
C131,141,231,241,331,341,431,441
CAP016470-E
CAPACITOR
ELECTROLYTIC"SHL"47㎌/16V
1
C14
CAP025470-E
CAPACITOR
ELECTROLYTIC"SHL"47㎌/25V
1
C16
CAP050470-E
CAPACITOR
ELECTROLYTIC"SHL"47㎌/50V
2
C57,67
CAP016101-E
CAPACITOR
ELECTROLYTIC"SHL"100㎌/16V
8
C11,12,13,171,181,271,371,471
CAP025101-E
CAPACITOR
ELECTROLYTIC"SXE"100㎌/25V
1
C02
CAP016331-E
CAPACITOR
ELECTROLYTIC"SHL"330㎌/16V
4
C191,291,391,491
CAP016100-E
CAPACITOR
ELECTROLYTIC "SHL"10/16V
1
C06
CAP100102-M
CAPACITOR
MYLAR 5% 100V102J
1
C21
CAP100222-M
CAPACITOR
MYLAR 5% 100V222J
1
C08
CAP100473-M
CAPACITOR
MYLAR 5% 100V473J
4
C140,240,340,440
CAP100104-M
CAPACITOR
MYLAR 5% 100V104J
5
C01,161,261,361,461
CAP063105-M
CAPACITOR
MYLAY 5% 63V "TL"105J
1
C32
CAP0035471-E
CAPACITOR
ELECTROLYTIC"SHL"470㎌/35V (D)10x(L)16m/m
2
C51,61
CAP025332-E
CAPACITOR
ELECTROLYTIC 3300㎌/25V (D)18x(L)25m/m
2
C04,05
CAP035332-E
CAPACITOR
ELECTROLYTIC 3300㎌/35V (D)18x(L)25m/m
2
C52,62
CAP050100-0805
CAPACITOR
CHIP"0805"10pF
4
C105,205,305,405
CAP050220-0805
CAPACITOR
CHIP"0805"22 p F
10 C103,104,126,203,204,226,303,304,403,404
CAP050470-0805
CAPACITOR
CHIP"0805"47pF
8
C107,111,207,211,307,311,407,411
CAP050220-0805
CAPACITOR
CHIP"0805"100 p F
2
C393,493
CAP050104-0805
CAPACITOR
CHIP"0805"104 p F
4
C209,210,409,410
CAP016220-E
CAPACITOR
ELECTROLYTIC "SHL"22/16V  
8
C101,102,201,202,301,302,401,402
CAP016100-E
CAPACITOR
ELECTROLYTIC "SHL"10/16V
8
C100,125,200,225,300,325,400,425
CAP0504R7-E-1
CAPACITOR
ELECTROLYTIC "SHL"4.7/50V
2
C128,228
CAP100823-M
CAPACITOR
MYLAR 5% 100V823J
8
C113,115,213,215,313,315,413,415
CAP100183-M
CAPACITOR
MYLAR 5% 100V183 J
2
C392,492
CAP100104-M
CAPACITOR
MYLAR 5% 100V104 J
2
C391,491
CAP050471-0805
CAPACITOR
CHIP"0805"470PF
2
C127,227
9
 
 
GT5-A604 
            
 
 
 
 
 
 
 
  
 
 
Part Number
Qty
Reference Designator
Description
Miscellaneous
CORECL-310
INDUCTOR
DRUM COIL CL-310
1
L01
CORECL-500
INDUCTOR
DRUM COILCL-500
2
L03,02
CORE-GT604
TRANSFORMER
40PHI ISU6T(0.7X15) : 13T(0.7X5)
1
T01
20PWF-9404
FUSE HOLDER PCB TYPE,2PWF-9604
1
for FH01
FUSE-20A
FUSE FUSE 
20A
1
FH01
JUMPER-17MM
JUMPER
CU BAR JUMPER,Ni-PLATED17m/m  
1
BJ02
JUMPER-25MM
JUMPER
BAR JUMPER,Ni-PLATED25m/m
1
BJ01
JUMPER-55MM
JUMPER
BAR JUMPER,Ni-PLATED55m/m
2
BJ03,04
TER-3P
3P TERMINAL
 PLATED,3P,POWER  JSZ3-02
1
TER01
TER-8P
8P TERMINAL
NICKEL PLATED,8P JSZ8-04  SPEAKERS
1
TER02
PLAL0640-02P
2P NEILSBED
WAFERLWL0640-02
1
CON1
W-100MM
GROUND
AWG #22 BLACK 3.2PHI RING RUG100m/m  
1
W1
 LWL0640-12
12PNEILSBED
12P  LWL0640-12
1
CON5-B
FIBER6-200
SLIP
200.0×6.0×0.5t
0.7 FOR TR
FIBER8-200
SLIP
200.0×8.0×0.5t
0.4 FOR FET  
CORE-SMT-12
INDUCTOR
CHIP"0805"2MHZ,12UH(+/-10%)
2
L128,228
AV2-8.4-13A
DUAL RCA JACK PLATED(TOP:RED, BOTTOM:WHITE)AV2-8.4-13A
1
RCA2
AV4-8.4-13A-1
QUAD RCA JACK
 PLATED(TOP:RED, BOTTOM:WHITE)AV4-8.4-13A
1
RCA1
W-12-80MM
12P CONN WIRE
AWG #24, CHL0640-12 to CHL0640-12  80m/m
1
CON5
3PJSS-2308A
SWITCH
SLIDE SWITCH,2C-3PJSS-2308A HP/LP/FLAT
2
SW101,301
HEA-GT604
HEATSINK
AL/Die-casting L=290.0mm 
1
BLACK SPRAY
END CAP
END CAP
ABS(XR401) 
2
SILVER(8400C) SPRAY END CAP
PAN-FGT604
FRONT PANEL EGI,1.2t
1
BLACK SPRAY / SILVER  SILK 1˚
PAN-RGT3001
REAR PANEL
EGI,1.2t
1
BLACK SPRAY / SILVER  SILK 1˚
BOTC-GT604
BOTTOM COVER
SECC,1.0t
1
BLACK SPRAY
LOGO-B-PC
LOGO BADGE
PC(ORANGE CLEAR)
1
HOT STAMPING
BSBM-32
STANDOFF
BSBM H5,  L=32.1mm 
2
MAIN PCB+SUB PCB+HEATSINK
JIG-96-15
TRANS CLAMP SPCC  96x15x3(mm)
2
WITH SLIP 48.152.0950140011
JIG-61-15
TRANS CLAMP SPCC  61x15x3(mm)
1
WITH SLIP 48.152.0600140011
JIG-30-15
TRANS CLAMP SPCC  30x15x3(mm)
1
WITH SLIP 48.152.0280130011
PAD-70-23
SILICON PAD
(SP1000)70.0X23.0x0.2t
1
PAD-105-23
SILICON PAD
(SP1000)105.0X23.0x0.2t
2
FELT-12-7
WEAVE
FELT, 12.0x7.0x0.3t
2
RUB10-10-2
RUBBER
RUBBER,10.0x10.0x2.0t
4
FIBER70-148
SLIP
FIBER 148x70x0.5t
1
SUB PCB
SCR-BH3-8BK
SCREW
STT2 BH 3x8 BK
5
RCA(2),TERMINAL(3)
SCR-PH3-8BK
SCREW
STT2 PH 3x8 BK
1
FUSE(1)
SCR-BH3-6NI
SCREW
STT2 BH 3x6 NI-P
1
FET
SCR-MB3-6NI
SCREW
SMB 3x6 NI-P
8
PCB+HEATSINK(6), PCB SUPPORT(2)
SCR-FH3-8BK
SCREW
STT3 FH 3x8 BK
8
PANEL+HEATSINK(8)  SIDE
SCR-MB3-6BK
SCREW
SMB 3x6 BK
8
PANEL+HEATSINK(2)  TOP HEAT SINK +BOTTOM 
COVER(6)
SCR-BH3-5NI
SCREW
STT2 BH 3X5 NI WASHER
2
BADGE
SCR-MB4-14NI
SCREW
SMB 4X14NI   LOCK HEAD
7
TR BRACKET
10
 
 
GT5-A604 
            
 
 
 
 
 
 
 
  
 
 
 
General Capacitance Codebreaker Chart 
 
pico-farad 
(pF) 
nano-farad 
(nF) 
micro-farad 
(mF,uF or mfd) 
capacitance 
code 
1000 
1 or 1n 
0.001 
102 
1500 
1.5 or 1n5 
0.0015 
152 
2200 
2.2 or 2n2 
0.0022 
222 
3300 
3.3 or 3n3 
0.0033 
332 
4700 
4.7 or 4n7 
0.0047 
472 
6800 
6.8 or 6n8 
0.0068 
682 
10000 
10 or 10n 
0.01 
103 
15000 
15 or 15n 
0.015 
153 
22000 
22 or 22n 
0.022 
223 
33000 
33 or 33n 
0.033 
333 
47000 
47 or 47n 
0.047 
473 
68000 
68 or 68n 
0.068 
683 
100000 
100 or 100n 
0.1 
104 
150000 
150 or 150n 
0.15 
154 
220000 
220 or 220n 
0.22 
224 
330000 
330 or 330n 
0.33 
334 
470000 
470 or 470n 
0.47 
474 
 
11
 
 
GT5-A604 
            
 
 
 
 
 
 
 
  
 
 
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