DOWNLOAD Harman Kardon AVR 245 (serv.man3) Service Manual ↓ Size: 697.55 KB | Pages: 50 in PDF or view online for FREE

Model
AVR 245 (serv.man3)
Pages
50
Size
697.55 KB
Type
PDF
Document
EMC - CB Certificate
Brand
Device
Audio
File
avr-245-sm3.pdf
Date

Harman Kardon AVR 245 (serv.man3) EMC - CB Certificate ▷ View online

 
 
- Page 7 of 8 - 
 
 
www.nemko.com
 
Report No.  73226 
 
 
 
13.3 - 13.4
 
Clearances and Creepage distances
 P 
Type of 
Insulation 
Position/ 
Location 
Position/ 
Location 
Working  
Voltage 
Clearance 
13.3.2 
Creepage dist. 
13.4
 
Comm. 
 1  2 
Up 
Urms
Req. 
Measu.
Req. 
Measu. 
 
Basic Live  Neutral  326V 
230V 
2,0mm 
3,3mm 2,5mm 
3,3mm 
1) 
Reinforce Primary 
Secondary  326V 230V 4,0mm 5,3mm 5,0mm 5,3mm  2) 
Reinforce Primary 
*)  Chassis 
326V  230V  4,0mm  7,4mm 5,0mm 7,4mm  3) 
Reinforce Primary 
Chassis 
326V  230V  4,0mm  6,5mm 5,0mm 6,5mm  4) 
Reinforce Primary 
Chassis 
326V  230V  4,0mm  6,0mm 5,0mm 6,0mm  5) 
Reinforce Primary 
Secondary  381V 269V 4,0mm 6,0mm 5,6mm 6,0mm  6) 
 
 
 
 
 
 
 
 
 
 
*) 2N force applied. 
Note: U in Volt, Clearances/Creepage Distances in mm, Comm. = Comment 
Comments: 
1)  Measured on PCB before mains fuse (F901). 
2)  Measured between pri. pcb trace and near metal chassis connected pcb trace. 
3)  Measured from pri. fuse clip (F901) to near metal chassis (back cover). 
4)  Measured from pri. fuse (F902) pcb trace to metal chassis (back cover). 
5)  Measured from pri. solder pin to metal chassis (bottom cover). 
6)  Measured on main pcb from pri. outlet trace to sec. speaker output trace. 
 
 
 
 
 
 
- Page 8 of 8 - 
 
 
www.nemko.com
 
Report No.  73226 
 
 
 
14.3.3 
Transformer/motor, constructional requirements 
 
Transformer Insulation  Insulation 
Res.
Test Volt 
Clearances / Creepage distances 
Part No. 
Between 
M Ohms 
kV (60 sec.)
Measured 
Required 
KLT5W026ZE, or 
Pr - sec 
> 100 
3KV (rms) 
10,5 / 10,5mm 
4,0 / 5,6 mm 
CLT5W026ZE 
Pr - ic 
> 100 
3KV (rms) 
10,5 / 10,5mm 
4,0 / 5,0 mm 
 
 
 
 
 
 
KLT5J033YE, or 
Pr – sec 
> 100 
3KV (rms) 
7,5 / 7,5 mm 
4,0 / 5,0 mm 
CLT5J033YE 
Pr - ic 
> 100 
3KV (rms) 
6,5 / 6,5 mm 
4,0 / 5,0 mm 
Components / construction  
(
KLT5W026ZE or CLT5W026ZE)
 
Windings on two separate bobbins. The  
bobbins are placed in an insulating housing with
two compartments, one above the other.  
Bobbin thickness: > 0,4mm. 
Max. Working voltage: 381Vp/269Vrms
 
 
Components / construction 
(
KLT5J033YE or CLT5J033YE)
 
Windings on single bobbin. The center flange  
provided between primary and secondary  
windings. Satisfactory constructed.  
Bobbin thickness: > 0,4mm. 
Max. Working voltage: 344Vp/243Vrms 
Transformer Insulation 
Thick 
(mm) 
Material 
Dielectric strength test 
Part No. 
Between 
X Number 
 
60 sec. 
KLT5W026ZE, or  Pr - sec 
0,75 mm min. x 1
PET bobbin 
1 layer tested – Pass  *) 
CLT5W026ZE 
Pr - ic 
0,75 mm min. x 1
PET bobbin 
1 layer tested – Pass  *) 
 
 
 
 
 
KLT5J033YE, or 
CLT5J033YE 
Pr - sec 
0,50 mm min. x 2
0,50 mm min. x 1
PET bobbin wall 
PBT bobbin cap. 
1 layer tested – Pass  *) 
 
Pr - ic 
0,60 mm min. x 1
PET bobbin 
1 layer tested – Pass  *) 
 
Pr - ic 
0,50 mm min. x 1
PBT bobbin cap. 
1 layer tested – Pass  *) 
*) Test voltage: 3000 Vrms
 
 
 
17.1 
Torque test to Table 20: 
 
Screw 
Diameter 
With 
Without
Material 
Torque test (Nm) 
Location / function 
(mm) 
Head 
Head 
Screw
Nut 
Fulfilled / Remarks 
Fixing of top cover 
(sides) 
4,0 x  - 
Metal
Metal
Tested with 1,2Nm,  
5 times / Pass 
Fixing of top cover 
(rear) 
3,0 x  - 
Metal
Metal
Tested with 0,5Nm,  
5 times / Pass 
 
 
 
 
 
 
 
 
 
 
- Page 8 of 8 - 
 
 
www.nemko.com
 
Report No.  73226 
 
 
 
14.3.3 
Transformer/motor, constructional requirements 
 
Transformer Insulation  Insulation 
Res.
Test Volt 
Clearances / Creepage distances 
Part No. 
Between 
M Ohms 
kV (60 sec.)
Measured 
Required 
KLT5W026ZE, or 
Pr - sec 
> 100 
3KV (rms) 
10,5 / 10,5mm 
4,0 / 5,6 mm 
CLT5W026ZE 
Pr - ic 
> 100 
3KV (rms) 
10,5 / 10,5mm 
4,0 / 5,0 mm 
 
 
 
 
 
 
KLT5J033YE, or 
Pr – sec 
> 100 
3KV (rms) 
7,5 / 7,5 mm 
4,0 / 5,0 mm 
CLT5J033YE 
Pr - ic 
> 100 
3KV (rms) 
6,5 / 6,5 mm 
4,0 / 5,0 mm 
Components / construction  
(
KLT5W026ZE or CLT5W026ZE)
 
Windings on two separate bobbins. The  
bobbins are placed in an insulating housing with
two compartments, one above the other.  
Bobbin thickness: > 0,4mm. 
Max. Working voltage: 381Vp/269Vrms
 
 
Components / construction 
(
KLT5J033YE or CLT5J033YE)
 
Windings on single bobbin. The center flange  
provided between primary and secondary  
windings. Satisfactory constructed.  
Bobbin thickness: > 0,4mm. 
Max. Working voltage: 344Vp/243Vrms 
Transformer Insulation 
Thick 
(mm) 
Material 
Dielectric strength test 
Part No. 
Between 
X Number 
 
60 sec. 
KLT5W026ZE, or  Pr - sec 
0,75 mm min. x 1
PET bobbin 
1 layer tested – Pass  *) 
CLT5W026ZE 
Pr - ic 
0,75 mm min. x 1
PET bobbin 
1 layer tested – Pass  *) 
 
 
 
 
 
KLT5J033YE, or 
CLT5J033YE 
Pr - sec 
0,50 mm min. x 2
0,50 mm min. x 1
PET bobbin wall 
PBT bobbin cap. 
1 layer tested – Pass  *) 
 
Pr - ic 
0,60 mm min. x 1
PET bobbin 
1 layer tested – Pass  *) 
 
Pr - ic 
0,50 mm min. x 1
PBT bobbin cap. 
1 layer tested – Pass  *) 
*) Test voltage: 3000 Vrms
 
 
 
17.1 
Torque test to Table 20: 
 
Screw 
Diameter 
With 
Without
Material 
Torque test (Nm) 
Location / function 
(mm) 
Head 
Head 
Screw
Nut 
Fulfilled / Remarks 
Fixing of top cover 
(sides) 
4,0 x  - 
Metal
Metal
Tested with 1,2Nm,  
5 times / Pass 
Fixing of top cover 
(rear) 
3,0 x  - 
Metal
Metal
Tested with 0,5Nm,  
5 times / Pass 
 
 
 
 
 
 
 
 
 
 
- Page 8 of 8 - 
 
 
www.nemko.com
 
Report No.  73226 
 
 
 
14.3.3 
Transformer/motor, constructional requirements 
 
Transformer Insulation  Insulation 
Res.
Test Volt 
Clearances / Creepage distances 
Part No. 
Between 
M Ohms 
kV (60 sec.)
Measured 
Required 
KLT5W026ZE, or 
Pr - sec 
> 100 
3KV (rms) 
10,5 / 10,5mm 
4,0 / 5,6 mm 
CLT5W026ZE 
Pr - ic 
> 100 
3KV (rms) 
10,5 / 10,5mm 
4,0 / 5,0 mm 
 
 
 
 
 
 
KLT5J033YE, or 
Pr – sec 
> 100 
3KV (rms) 
7,5 / 7,5 mm 
4,0 / 5,0 mm 
CLT5J033YE 
Pr - ic 
> 100 
3KV (rms) 
6,5 / 6,5 mm 
4,0 / 5,0 mm 
Components / construction  
(
KLT5W026ZE or CLT5W026ZE)
 
Windings on two separate bobbins. The  
bobbins are placed in an insulating housing with
two compartments, one above the other.  
Bobbin thickness: > 0,4mm. 
Max. Working voltage: 381Vp/269Vrms
 
 
Components / construction 
(
KLT5J033YE or CLT5J033YE)
 
Windings on single bobbin. The center flange  
provided between primary and secondary  
windings. Satisfactory constructed.  
Bobbin thickness: > 0,4mm. 
Max. Working voltage: 344Vp/243Vrms 
Transformer Insulation 
Thick 
(mm) 
Material 
Dielectric strength test 
Part No. 
Between 
X Number 
 
60 sec. 
KLT5W026ZE, or  Pr - sec 
0,75 mm min. x 1
PET bobbin 
1 layer tested – Pass  *) 
CLT5W026ZE 
Pr - ic 
0,75 mm min. x 1
PET bobbin 
1 layer tested – Pass  *) 
 
 
 
 
 
KLT5J033YE, or 
CLT5J033YE 
Pr - sec 
0,50 mm min. x 2
0,50 mm min. x 1
PET bobbin wall 
PBT bobbin cap. 
1 layer tested – Pass  *) 
 
Pr - ic 
0,60 mm min. x 1
PET bobbin 
1 layer tested – Pass  *) 
 
Pr - ic 
0,50 mm min. x 1
PBT bobbin cap. 
1 layer tested – Pass  *) 
*) Test voltage: 3000 Vrms
 
 
 
17.1 
Torque test to Table 20: 
 
Screw 
Diameter 
With 
Without
Material 
Torque test (Nm) 
Location / function 
(mm) 
Head 
Head 
Screw
Nut 
Fulfilled / Remarks 
Fixing of top cover 
(sides) 
4,0 x  - 
Metal
Metal
Tested with 1,2Nm,  
5 times / Pass 
Fixing of top cover 
(rear) 
3,0 x  - 
Metal
Metal
Tested with 0,5Nm,  
5 times / Pass 
 
 
 
 
 
 
 
 
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Harman Kardon AVR 245 (serv.man3) EMC - CB Certificate ▷ Download