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Model
R-33ST
Pages
28
Size
787.09 KB
Type
PDF
Document
Service Manual
Brand
Device
Home Appliance / Microwave Oven / Complete
File
r-33st.pdf
Date

Sharp R-33ST Service Manual ▷ View online

R33ST - 3
10
9
11
APPEARANCE VIEW
12
13
14
1.
Digital Display
2.      
EXPRESS COOK
 keys
3.
EXPRESS DEFROST
 keys
4.
AUTO COOK
 key
5.
LESS/MORE
 keys
6.
CLOCK
 key
7.
TIMER
 key
8.
WEIGHT DECREASE/INCREASE
 keys
9.
POWER LEVEL
 key
10.
TIMER
 key
11.
+ 1 MIN / START
 key
12.
STOP
 key
13.
DOOR OPEN
 button
1. Placed the roller stay on the floor of the oven
    cavity, engaging shaft into turntable motor shaft.
2. Then place the turntable on roller stay.
1.   Control panel
2.   Oven lamp
3.   Door open button
4.   Waveguide cover
5.   Coupling
6.   Oven cavity
7.   Door seals and sealing surfaces
8.   Door latchs
9.   Ventilation openings
10  Outer cabinet
11. Power supply cord
12. Turntable
13  Roller stay
14. Coupling
nfo
MICRO
Lbs Kg Oz AUTO
COOK
%
2
1
3
4
8
5
6
7
10
10
1
MIN
MIN
KG
S
STOP
WATT
1
min
R-33ST
AUTO
COOK
DEFROST
COOK
1
2
3
4
5
9
10
11
13
6
7
8
12
R33ST - 4
OPERATION DATA
CONNECTED COMPONENTS
RELAY
Oven lamp, Fan motor, Turntable motor
RY1
Power transformer
RY3
OFF CONDITION
Closing the door activates all door interlock switches (latch
switch, monitored latch switch and stop switch).
IMPORTANT
When the oven door is closed, the monitor switch contacts
COM - NC must be open.
When the microwave oven is plugged in a wall outlet (230
-240V 50Hz), the line voltage is supplied to the point A3+A5
in the control unit.
1. The display flashes ”88:88”.
2. To set any programmes or set the clock, you must first
touch the STOP pad.
3. “  :  ” appears in the display.
MICROWAVE COOKING CONDITION
HIGH COOKING
Enter a desired cooking time by touching the Time pads and
start the oven by touching the START pad.
1. The line voltage is supplied to the primary winding of the
power transformer. The voltage is converted to about
3.3 volts A.C. output on the filament winding and high
voltage of approximately 2000 volts A.C. on the
secondary winding.
2. The filament winding voltage (3.3 volts) heats the
magnetron filament and the high voltage (2000 volts) is
sent to the voltage doubling circuit, where it is doubled
to negative voltage of approximately 4000 volts D.C..
3. The 2450 MHz microwave energy produced in the
magnetron generates a wave length of 12.24 cm. This
energy is channelled through the waveguide (transport
channel) into the oven cavity, where the food is placed
to be cooked.
4. When the cooking time is up, a single tone is heard and
the relays RY1 + RY3 go back to their home position.
The circuits to the oven lamp, power transformer, fan
motor and turntable motor are cut off.
5. When the door is opened during a cook cycle, the
switches come to the following condition.
The circuits to the power transformer, oven lamp fan
motor and turntable motor are cut off when the monitored
latch switch and stop switch are made open.   Shown in
the display is the remaining time.
6. MONITOR SWITCH CIRCUIT
The monitor switch (SW2) is mechanically controlled by
oven door, and monitors the operation of the monitored
latch switch (SW1)
6-1
When the oven door is opened during or after the
cycle of cooking program, the monitored latch switch
(SW1), and stop switch (SW3) must open their contacts
first. After that the contacts (COM - NC) of the monitor
switch (SW2) can be closed.
6-2
When the oven door is closed, the contacts
(COM - NC) of the monitor switch (SW2) must be
opened first.  After that the contacts of the monitored
latch switch (SW1) and stop switch (SW3) are closed.
6-3
When the oven door is opened and the contacts of the
monitored latch switch (SW1) remain closed, the fuse
(F1) F8A will blow, because the monitor switch is
closed and a short circuit is caused.
MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW
COOKING
When the microwave oven is preset for variable cooking
power, the line voltage is supplied to the power transformer
intermittently within a 32-second time base through the
relay contact which is coupled with the current-limiting relay
(RY3). The following levels of microwave power are given.
CONDITION
DURING
DOOR OPEN
SWITCH
CONTACT
COOKING
(NO COOKING)
Monitored latch switch
COM-NO
Closed
Open
Monitor switch
COM-NC
Open
Closed
Stop switch
COM-NO
Closed
Open
Monitor switch
COM-NO
Closed
Open
NOTE: The ON/OFF time ratio does not exactly correspond
to the percentage of microwave power, because
approx. 3 seconds are needed for heating up the
magnetron filament.
SETTING
32 sec. ON
24 sec. ON
18 sec. ON
12 sec. ON
6 sec. ON
8 sec. OFF
14 sec. OFF
20 sec. OFF
26 sec. OFF
HIGH
MEDIUM HIGH
MEDIUM
MEDIUM LOW
LOW
Approx. 70% = 630 Watts
100%
Approx. 50% = 450 Watts
Approx. 30% = 270 Watts
Approx. 10% = 90 Watts
 = 900 Watts
R33ST - 5
Figure D-1. Door Open Mechanism
MONITORED LATCH SWITCH SW1
STOP SWITCH SW3
1.  When the oven door is closed, the contacts (COM-
NO) must be closed.
2.  When the oven door is opened, the contacts (COM-
NO) must be opened.
MONITOR SWITCH SW2
I
f the oven door is opened and the contacts
(COM-NO) of the monitored latch switch SW1
fail to open, the fuse F1 blows simultaneously
with closing the contacts (COM-NC) of the
monitor switch SW2.
CAUTION:  BEFORE REPLACING A BLOWN
FUSE F1 TEST THE MONITORED
LATCH SWITCH SW1, MONITOR
SWITCH SW2.
WARNING FOR WIRING
  RE-WIRING
Ensure the following:
1. Wires must not touch:
a) High voltage parts.
    (Magnetron, high voltage transformer, high voltage capacitor and high voltage rectifier assembly)
b) Parts that become hot.
    (Heating elements, oven lamp, oven cavity magnetron and high voltage transformer)
c) Sharp edges.
    (Bottom plates, oven cavity, waveguide flange, chassis support and other metallic parts)
d) Movable parts.
    (Fan blade, any motor, switch, switch lever and open button)
2. Positive lock connectors are fitted correctly.
3. Wires are connected correctly as per pictoral diagram.
4. No wire leads are trapped by the outer wrap.
WARNING: WIRING/RE-WIRING
Before carrying out any work; carry out 3D checks.
1.
D
isconnect the supply.
2.
D
oor opened, and wedged open.
3.
D
ischarge the high voltage capacitor.
WIRING / RE-WIRING
LATCH
HEAD
DOOR
LATCH
HOOK
MONITOR
SWITCH
SW2
MONITORED
SWITCH
SW1
STOP
SWITCH
SW3
DOOR OPEN BUTTON
OPEN LEVER
DOOR OPEN MECHANISM
FUNCTION OF IMPORTANT COMPONENTS
R33ST - 6
 
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
            A
MAGNETRON TEST
NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL WHILE
THE OVEN IS IN OPERATION.
CARRY OUT 3D CHECKS.
Isolate the magnetron from high voltage circuit by removing all leads connected to filament terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron
filament terminals, the meter should show a reading of less than 1 ohm.
To test for short filament to anode condition, connect ohmmeter between one of the filament terminals and
the case of the magnetron (ground). This test should be indicated an infinite resistance. If a low or zero
resistance reading is obtained then the magnetron should be replaced.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled condition
(outer case fitted). Microwave output power from the magnetron can be measured by way of IEC 705, i.e.
it is measured by how much power the water load can absorb. To measure the microwave output power in
the microwave oven, the relation of calorie and watt is used. When P(W) heating works for t (second),
approximately P x t/4.187 calorie is generated. On the other hand, if the temperature of the water with V(ml)
rises 
T (
°
C) during this microwave heating period, the calorie of the water is V x 
T.
The formula is as follows;
P x t / 4.187 = V x 
 T
P (W) = 4.187 x V x 
T / t
Our condition for water load is as follows:
Room temperature .............. around 20
°
C
Power supply Voltage ................. Rated voltage
Water load .................................... 1000 g
Initial temperature ................................. 10
±
2
°
C
Heating time ....................... 52+3=55 sec.
P = 80 x 
T
Measuring condition:
1. Container
The water container must be a cylindrical borosilicate glass vessel having a maximum material thickness of
3 mm and an outside diameter of approximately 190 mm.
2. Temperature of the oven and vessel
The oven and the empty vessel are at ambient temperature prior to the start the test.
3. Temperature of the water
The initial temperature of the water is (10
±
2)
°
C.
4. Select the initial and final water temperature so that the maximum difference between the final water
temperature and the ambient temperature is 5K.
5. Select stirring devices and measuring instruments in order to minimize addition or removal of heat.
6. The graduation of the thermometer must be scaled by 0.1
°
C at minimum and be an accurate thermometer.
7. The water load must be (1000
±
5) g.
8. “t” is measured while the microwave generator is operating at full power. Magnetron filament heat-up time is
not included.
NOTE: The operation time of the microwave oven is “t + 3” sec. (3 sec. is magnetron filament heat-up time.)
Therefore total heating time = 55 sec.
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